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Welcome back to the Clean Sailors podcast. Let's talk about sea, marine, sailing and

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keeping it clean. I'm your host Holly, founder of Clean Sailors and a sailor myself with

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a passion for the health of our mighty oceans. Through conversations with experts, innovators

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and activists, all working towards improving the health of ICs, we're showcasing the people

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and projects, changing the way things are done.

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End of life boats. With an estimated 30,000 tons of composite waste from old boats being

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discarded in European landfills annually, we know this continues to be an issue or an

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opportunity. I'm joined by Jerome Watts, former champion sailor and now composite

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revolutionist on the environmental impact of composite materials and how, through his

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company, Exo Technologies, he's looking at the state of art solutions to address the

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problem.

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Jerome, thanks so much for joining me.

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And thank you Holly for contacting me.

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Firstly, let's talk about your life as a champion sailor. Why sailing and where did that start

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for you?

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My sailing actually started when I was really young. My grandparents lived on a lake near

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Gouda where the cheese is from. You always call it Gouda, but it's Gouda. And there's

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11 lakes around and I always sold the boat sailing when I was at my grandparents, always

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with binoculars, like, wow, this is what I want to do. Just got it. Just something, you

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know, it's a little, little boy just want to do it.

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So I started actually very early with sailing and been on dinghy smaley at that time and

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start to grow slowly to keel boats, to racing actually. So it's been dominating my entire

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life sailing. That's what it is.

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When you grow with teams, you go at a certain point, you are jumping and an event, you know,

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you're always standing on the on the on the key, just like if you need to crew, I'm there,

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you know, just 12, 13 year old boy jumping up and down. And there's always somebody who

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needs a crew because someone is not available. So you just jump in and do all the jobs you

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can do.

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Very opportunistic. I like that. And what are some of the coolest boats that you've sailed

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on? What have you seen?

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That's a good question. In 2004, I did a race from Cape Town to Rio de Janeiro, which I

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never did. I never did Friends Atlantics. I did a lot of offshore and I was in Cape

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Town in 2003. So the start and together with a couple of friends, we said, next edition

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we're going to do this. This is such a cool thing to do. 4,000 knots, comals, what an

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adventure this will be.

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So we started to campaign this whole thing, this idea. And we got about for free from a

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company who was building racing lots and said, can you win? So sure, we can win. Absolutely

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all the absolutely no idea. So, okay, we know that we can get to the other side. That's

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not a problem. But we had a couple of teams. One of my friends, he was many times a world

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champion on the laser, did three with Red Round the Worlds. And not stupid people, but

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everything works when you're a team. And as well, the most weird kind of all walks of

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life. But what we did is we combined that all, compared to the money to a good go, we

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had a yacht, we had everything sorted. We started to do fundraising and we donated all

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that money to the Nelson Mandela Children's Fund. It's 100% of the money because we thought,

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we are here like a couple of Europeans in South Africa, where kids can't go to school.

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There's still a lot of problems and you still to the other side of the world for a hobby

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on a very expensive yacht. It doesn't feel really right. So that's what we did. We won

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the race more luck than wisdom to be fair, honest. But okay, we won. It took us 20 days.

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And when we were in Rio, people asked me, do you want to do it again? Yeah, absolutely.

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But not 20 days because well, 20 days is a long time. As you know, 20 days on a boat

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is pretty boring. Ocean racing is not always, you see all this heroic movies from the Volvo

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Ocean Race or now the Ocean Race or Immacast. You know, the cameras goes on when it's really

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blowing, but in general 70% is clubbed conditions. You know, but it's fast, but it can be faster.

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So when I came back to Rio, from Rio, I gave up my corporate job, started my own company,

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put all the money I've saved into development of a new yacht and want to beat the record,

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which I did. I wanted to make the boat really big. And I want to make 4550 boat 50 feet

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racing yacht. And I did it all with a very well known naval architect with all my ideas.

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But then you see the quotes on material costing and you see the quotes on design and things.

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So every week, it became a meter shorter this boat. So the end was 37 feet with a tiller

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and people in the newspaper in Cape Town, they were writing, there's a little dinghy

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participating in the race. I thought it was like a laser dinghy, small little thing, but

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it was exceptionally fast. And from the start, we just poof, we're first over the line at

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the start. And from that moment, no, we didn't see anyone anymore. We nailed the record in

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16 days from Cape Town to Rio. And that's a record which still stands today. It was 2006.

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So no boat under 40 feet ever has beaten that record. That's the coolest boat I've ever

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sailed on.

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Not least because it was yours too, right?

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There's an emotional twist in it. There's cooler boats have been sailing on. No, I've

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sailed on a Volvo Vio 70. When it comes to a boat, you constantly say, you have an idea,

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you're at, you start to create it, you start to develop it, you start to build it, you

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start to make this whole thing, start to go to a dream you want to do. And you nail it.

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That's the coolest boat I've ever done. I think it's still going. It's still in Antigua right

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now.

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She does. In fact, I believe I saw her when I was there. It's incredible, Joan. Also,

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not least because let's just go back to the first time you did the Cape to Rio and being

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from South Africa myself, I appreciate a couple of things that you were talking about and

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not least time for on that races, particularly because as Europeans, we're very used to going

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from the north of the Atlantic and using the winds that way. And obviously it's inverted

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somewhat when you're doing the Southern Atlantic passage. So very cool. And I love this sort

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of confidence and the, okay, we'll get the free boat and you will get to the other side.

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Of course, we'll win. And then obviously do it again, but having built something which

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I can only imagine the sort of emotional attachment to go through the whole process, as you said,

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about designing and producing this vessel that was ultimately going to carry you, but

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also really going to carry a record at the same time was pretty incredible. But it's

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incredibly interesting given that your background in sailing and obviously boat building and

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naval architecture, how then did you result in this deep interest and current passion

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and skill for composites and actually looking at the materials themselves with which boats

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are made?

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That's a good question because you know, you work for 17 years with composite. That's

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what I did build yachts for 17 years. And you work with composite on a daily basis.

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You know, you build these boats in Siri production actually, and you see two things health and

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safety. You see these people on the floor, all working with glass, mask, things, stuff.

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You have styrenes in their resins. You've got boric acid in the fiberglass. And the more

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you're going to read about it, and the more you're going to learn about it is that this

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boydream what you do, you know, you just have to build one boat and you start thinking,

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God, that's cool. Let's make more. And it's 650 or something. You just can't go on like

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that because at a certain point when awareness becomes a concern, they become a hypocrite

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just to keep on going on. You just can't turn a blind eye anymore. So you can say, well,

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let's develop something. But in the meantime, run another company that doesn't work like

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that. You know, because it what you need to have 100% focus on what you want to achieve.

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So I stopped the boat building thing. I sold that whole operation, moved to the island man

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actually, this night and bounce it to my partner who lives on the island. What's the small

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place is 85,000 people, you know, just the dots are connected really quick. And I was

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already working on a sustainable alternative for fiberglass. It's difficult. It's not automatically,

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but if you want to have something which is sustainable, so free of all toxics and nonsense,

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free of styrene, free of BPA, this Bisfalol A, we can pick that up later because that's

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a scary thing, which is an all composite materials, boric acid in fiberglass name. It's just like

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a lot of toxic stuff, which just dump and landfill at the end of life. You know, just

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bury it away. You just can't do with it. Nothing with it. So to make something sustainable,

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to make something actually circular, so that means that if you recycle it, you can reuse

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it forever because carbon fiber nowadays can be recycled. But every time you recycle it,

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it loses about 20, 25% of the mechanical properties that becomes weaker. So for example,

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this desk where I'm sitting on, if you make this out of carbon fiber, you make something

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inferior after the end of life. So we came up with down a composite, or I, to be honest,

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I came up with down composite, which is natural based, exceptionally strong, and you can recycle

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it forever. We did three years of R&D before we actually went to the market. So we did

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all the laboratory testing with Lloyd's DNV accredited laboratories. And when the first

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results came out, we were like absolutely baffled because first of all, it's not expensive.

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Now you can make boats out of it, just same price as glass fiber. So we have a daughter

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company making power boats. We are in Glasgow right now. So it's quite banks not far away

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from Glasgow. They make these boats all in this material up till the whole deck structure,

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wheelhouse, seats, dashboard is all made out of that. And it's so strong and you save quite

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a lot of weight. So where we initially start to develop this material for boat building

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and solve the global problem of boats again of life, which we did, we thought, okay, this

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is so strong, we can do much more with it. So we do, well, I showed you off record something

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which is on my desk, which I can't show that unfortunately, but this one of the super cool

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project I did. And we did projects on ballistic so it stops bullets, we did projects, we do

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the project for high speed trains right now, we do projects for most probably a racing

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boat, I'm going to develop with it. Because for a racing yacht, you save weight tremendously.

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It's not as strong as carbon fiber, don't get me wrong, you know, if you you sell the

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Volvo 70, I think you sell Telefonica was it in the RORX 600 if I'm correct. Yes, so

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remember it. That's something you cannot make out of my material. You can, but you won't

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break a record with it. It's too heavy, because that's a No Max carbon fiber, No Max core

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prepreg. The weight and stiffness ratio is you just can't reach it. But when it comes

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to let's say up to 40 feet, we have something extraordinary. So all these niche kind of

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things for me, the one spoilers will be difficult. But everything which is the safe fiber glass

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or close to carbon fiber properties, we have an answer for a very reasonable price. For

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example, a boat I've built and said, well, imagine this holds 280 kilos, imagine it will

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be lighter, stiffer and doesn't affect your IRC rating because the moment you are having

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a carbon fiber or deck or master and everything under IRC, your rating goes through the roof.

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This is just the same price as glass fiber, you save about 20, 25% of the weight of a

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boat and you don't get penalized on your IRC. Okay, all the weight you have a penalty

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because you have a speeded phone, but not as heavy as carbon. They have an affordable

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boat. So it's not so bad.

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And then see to your point around, okay, it might not work on the caliber of boats such

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as the VO 70s, but the majority of the market sits well below that. Most of our boats globally

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and nowhere near that spec nor need they be, thankfully, given the general skillset and

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comparison to the, I will say this for sure, we'll be having a lot of crazy accidents.

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But importantly, why is it that traditional composites or let's say GRP FRP construction

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is so outdated now from what it actually is made of life issue?

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When fiberglass came out, it was just like the paperback, you know, the certain part

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was that the paperback was bad for the environment because you have to cut trees and that and

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then become a plastic bag and everybody needs to have a plastic bag. And now everybody's

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start to realize that plastic bag was not a good idea. And it's the same with fiberglass,

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you know, there's so much stuff we don't know. I always call it the asbestos of our

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time, you know, it was cheap, it was light, it's resistant, it's name it, it has all

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the benefits. But gosh, you speak with people work in shipyards, they don't have a smell

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for the styrenes and everything. Their whole nose is gone. It creates a lot of health problems.

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It's no end of life solution. So everything when you keep on building, building, building

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if you do one, two, three, four, five pine. But if you make hundreds and thousands just

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boats or wind turbines and name it out of this material, that end of life, you absolutely

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know what they were to do with it. Well, if you stop one boat in the landfill, we'll have

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an ecological or bad effect. No, not really. Well, to wind energy, for example, do you

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know how much wind turbines will end in a landfill between today and 2050 globally?

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Guess.

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I'm guessing a lot given we're erecting more and more and more of the year on year.

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Guess.

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In 40,000,000 tons. So there's 43 billion kilograms.

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Wow.

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That's just unacceptable. That's unethical. I'm trying here as well. The island man,

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we tried to do a wind farm on shore here on the island, which I'm not automatically against,

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but bear in mind that at the end of life, what you do with these blades? Are we bearing

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it here in our hills? It's here in escrow biosphere. Then we put all these toxic in the

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ground. Not a good idea. We have a solution for that. It's not that I want to sell my

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innovation. I really don't care, but I care about the island. I care about the environment.

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What are you going to do to set it and bury it in the desert in Tunisia? It's unethical.

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We need to stop that instantly. There's not only me. Luckily, we have the only solution

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in the market space, which is actually circular. You keep your materials in the economy and

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out of landfill. From the boat you're talking about, you can make a wind turbine blade out

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of it and life on the wind turbine blade. That's out of it. I'm from my desk. You make

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another boat out of it, so you use it. That's a big benefit. I think just on a total aspect,

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circular economy is something unavoidable. We plunder more than the earth can regenerate

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at this moment. At the same time, we're just like Thelma and Louise in all movies before

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your time. You're driving your six gears straight down the cliff. That's what we're actually

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doing. As long as everything goes well, you don't see it and you don't feel it in your

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wallet and everything is all right, then it's very hard to break through. That's one of

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the problems we face. Not in the yachting industry. Let's say this, because the yachting

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industry is very conservative. We are the only one at the ultimate boats who are just building

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all these boats in this material and we get business out of that just by doing something

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different.

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Better. When you say the boating industry is conservative, what do you mean?

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Conservative for change. As long as things work and as long as you're happy with it and

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as long as nobody complains about it, there's no legislations or taxes or things and it

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just works and your business goes well, then why should you change? The only reason to

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do this is for ecological reasons out of a concern. But as long as you're not concerned,

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you got awareness and concern what I talk about. For example, climate change, people

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are aware of it, but think, well, I'm aware of it, but I don't care because it's nice

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and 40 degrees in Switzerland, I'm having my drink. When people get concerned, they say,

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well, I'm concerned, but there's a lot of big brains about taking care of it. You need

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to get a sort of a movement which moves people to go so you can go to demand to say that

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people want only a boat which can be recycled. Then there's a lot of education there as well.

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I think the education is there, big key and taxes and legislations. For example, if I

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fill up my car with fuel, I pay a lot of tax on that. If somebody buys a bottle of whiskey,

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you pay a lot of tax on that because it's unhealthy. These kinds of things need to be

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taxed at a certain point. You just can't avoid it anymore. When you get tax weavers on an

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electric car, which is not automatically smart, but it's another subject, then it's just

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nothing moves. That's the point. Comfort is the biggest enemy of progress. That's how

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it is. So as long as you're comfortable, why should you innovate? Why should your progress?

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Why should you make a change? Why should you do it? It's a difficult thing. As long as

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somebody is really concerned or really says, this is a solution, we really want to adapt

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because it fits our future and it fits our ESG pledges and so on. Perfect.

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It has to operate as a business. We were talking about businesses here. So why disrupt your

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whole model of being unless there's a really good reason why you have to? Unfortunately,

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I say unfortunately and it does often make business sense why the case, but shifting

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on moral and ethical grounds often isn't enough to move a whole industry or industries towards

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something different. I mean, to your point around concern, because it's an interesting

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one, right? There's a difference between being aware, being concerned and then also taking

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action on it. And an important element is obviously we're knowing now more than we ever

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have done on most topics from climate change to medicine to whatever else, but importantly

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on things like GRP and FRP, coating, let's say, or even wind turbines. So relatively

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recently in say 2022, so just two years ago with the University of Brighton in particular,

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we're starting to understand the contamination in the water of marine species associated with

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these E-type fragments. So these FRPs and GRPs, these little glass fragments, which

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we're embedding themselves into obviously a variety of marine creatures. And you've

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called it asbestos, like it's exactly the sort of narrative and factual narrative that's

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actually now being discussed more openly around the impact that our traditional materials

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here are having on not just wildlife, but also on ourselves. So I appreciate that the

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environment or fast generating ecosystems like cetaceans or shellfish can be quite good

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indicators and they obviously regenerate very quickly. So we can be looking at them

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as good kind of proxies to what our materials and pollutants are doing. But we know now

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that there are, you know, things like these glass fibers are having tumors and cancers

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and inflammation effects on them. That's without us having extensive research on the human

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body and the impact that these fibers are having on us, whether it's people who are

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working with them daily. And this is not to be scaremongering rather factual. Unfortunately,

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it took some really graphical studies around plastics and the fact that we found them in

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breast milk, we found them in fetuses, we found them in testes, you know, before we actually

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started looking at plastics and microplastics with a similar lens. So it feels like it's

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only a matter of time. But the question is, is obviously what then do we shift to? Because

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it's all well and good saying we can't use that anymore, we're going to have to legislate

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or tax it. But we also need solutions. So how have you approached this design question

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around composites differently to what we've currently got?

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Well, I like your introduction a lot because you know, it is found in the food chain and

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all these kind of things are a concern for my behalf. But when I started to develop this

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solution, the point is, it needs to be superior to fiberglass, you know, there's something

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which is so strong, I just say, wow, you know, because sustainability still has a sort of

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cute, sweet, weak kind of error around it, you know, when it's sustainable, cannot be

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that strong, is it? You need to have something which is considerably stronger, which is almost

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a nonbrainer, you know, so when you use it, you use less material, you save weight, you

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make a stronger proposition, you can recycle it forever, and you don't have all the toxics

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in it. To innovate something like that, the end is extremely simple. But to take all these

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boxes was the most most difficult thing ever, because you can create something which is

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sustainable, but you can't recycle it. So you got sort of natural fibers, which you

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see that there's a lot of things coming up right now, you see that around on social media

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and everything in silver. It's actually really beautiful. The finishing is a extraordinary

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well, but you can't recycle it because these fibers, they absorb quite a lot, you can separate

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materials, you dump them in landfill, which is a good step forward, but you're not there

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yet. So in order to make something which is sustainable and recyclable and affordable,

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economically viable, that's something which is kind of a difficult thing. We have a global

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patent on this technology, which is actually really cool, but it is difficult to tick all

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these boxes. And as well, my team, we've never been satisfied. Never. Like this can be better.

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We need to be better. We have to think different. This is not good enough. This is good is the

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biggest enemy of perfect. It's good, but it's not perfect. Let's go on. Let's go on. Let's

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go on more testing, more testing. And the end result is something which is perfect. It's

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not to preach out of my old church, because you know, your own child is always the most

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beautiful and the smartest and so on and so on. But this is actually, it just works perfect.

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It's just how it is. I'm extremely proud of it. If you say champion sailor and all the

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things on transatlantic offshore and all the stuff, you know, I think no doubt this is

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the coolest thing I've ever done in my life.

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He says that waving a black stick at me. What was it you were showing there to us?

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This was something in this ballistic panels, 12 mil thick, and we did ballistic tests with

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it for MOD so you can shoot actually bullet stops so you can mold in any shape so you

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can do it in automotive parts so you can the impact resistant is outstanding. So we do

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quite a lot of stuff on impact resistance as well. And that's something you go along

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the line. And that's I think that's the coolest thing of a startup, which we are. Well, we're

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maybe going a little bit over the stage right now being a starter, but like I said, we did

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it for boats. I thought, okay, that's cool. And I thought, hmm, that's strong. We can

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do something with wind. Oh, that feels strong. Maybe it stops a bullet. Well, why don't we

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test it? Okay. And you start to test it, you start to develop and stops bullets. And it's

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all tested independently by laboratories in the United States and laboratories in the

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United Kingdom up till big brains in Germany who tested it and all according we got all

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the coding and proof and everything done. And then you enter other industries, you enter

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other other areas. So for example, the thing that got on my desk as you cannot share it,

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but that's a helmet, something we did ourselves. Okay, well, it stops bullets and you have

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here the out of men TT. So well, we're CT elements are or composite. So why don't we

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make a helmet out of it? So we did and it passed all the tests. So you constantly go

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to sort of steps to live rough containers, they'll name it, we did all these tests we

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passed and all the things we do. But the biggest breakthrough is always into something which

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is how do you say it's like a tier one player, these things that take a long time, you know,

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we do we work with only big industries. And these are the processor always slower than

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you do on a small scale business. But then you have a breakthrough, which just blows

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off the off the skill, which is great.

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It's very, very, very cool. And I think that's what excites me the most about talking to

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people such as yourself is the process of, let's say the invention and the iteration.

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I mean, think of Sir James Dyson now that you know, revolutionized vacuum cleaner, and

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it took 7000 prototypes to get to the vacuum cleaner that was actually viable and usable

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and domestic environment. You know, this isn't done overnight. And I think that's why it's

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such exceptional technology, not least because you're doing it with that high performance

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mindset of this isn't yet good enough. This is nowhere near good enough, even if it's

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getting better, just striving for that ultimate aim. Because I mean, ultimately, as you mentioned,

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this isn't an opportunity to revolutionize just the marine industry and move talking

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3040 million registered boats on the planet, let alone everyone that isn't registered,

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plus aviation plus high speed rail plus clean energy. I mean, there are huge, huge markets

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which are relying on materials such as this to be more reliable, to be more circular.

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And also as you rightly mentioned, to be economically viable in the process.

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Yeah, that's a difficult thing because when you talk to big industries, they say there's

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a lot of assumptions around you need to take these assumptions away. So we're somewhere

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you say, well, there's not a strong, well, I can tell you, it is really strong because

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we've got here something which is just a strip of two mil thick, which is nothing. It's like

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a lollipop stick. The weight you can hang on that lollipop stick is 11 tons. So that's

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four range offers you can hang for range over a little and then people say, wow. And then

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so what that must be very expensive. No, it's not. It's not actually not expensive. It's

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actually really affordable because we have a patent on technology. We're not supplier

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of resins and fibers. We don't really don't care. We are a technology company and these

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materials are off the shelf. We own a patent on the recipe. That's what we have. So for

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big industries, there's no supply chains industries. For example, we talk to big companies to

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say, well, you're just a small little company on the island man. We're not, we're not a

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small company while we're on the island man, but we're not that but we're not vestos energy,

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you know, these winter, I think, but they buy the materials themselves. They pay a license

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on the technology. Or that's where we go. We go now for the next step. We are now, but

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that's a little bit cannot say so much about it. We're now in the process of going to produce

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ourselves these materials. So we're going to go on a wider scale and produce this as

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a OEM producer for other companies. So we go upscale production on not only boats, but

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as well on other things.

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You mentioned a very important phrase there, which I liked, which was you've got to remove

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the assumptions. It made me think how much we approach life with assumptions, consciously

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or subconsciously, which obviously hinder our progression or perhaps developmental thinking

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outside of the proverbial box a bit better. Honestly, my assumption is that having a truly

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forever recyclable material sounds pretty impossible because let's take the second law

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of thermodynamics number one, something has always got to be lost in the process, right?

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But also there must be an incredibly energy or chemical intensive process through which

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the material has to go in order to be recreated into something new. What are you looking in

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that process? Something presumably, but you're also having to put it under quite an intensive

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energy process in itself, no?

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Not automatically. That's not so bad. I like your question because it really depends on

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the purpose or for example, if you recycle one, it's a motorcycle helmet that makes no

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sense. That says absolutely makes no sense. It's too expensive, makes no sense. It's

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all stupid. A circular economy only works when the virgin materials are more expensive

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than the recycle materials and just as strong. That's when it works. For example, lithium

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plundered all around can be recycled, but the recyclable process is so expensive that you

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just throw it away and buy a new Tesla battery anyway. So that's one of the problems we face.

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For, let's say, surfboards, helmets, smaller parts, name it. We do even something for shower

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trays right now, medical flooring systems here on the island man with this material.

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So that already indicates it's not super expensive, but it needs quite a lot of compression because

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it's for special medical things, but they sell us ruined. So these things are very easy

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to recycle. And as long as you bulk it up, they recycle it and then becomes economically

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viable. The moment you are taking a yacht, then it becomes difficult because you have

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to cut it up. You try to get your fibers back in there because that's the trick. You get

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your fiber, as if you do by axle or you need a reaction or quadraxial in a mold, you can

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recycle it such a way that you just can get everything back as you put it in. That's not

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too good to be true. That's actually true. We did it with an independent laboratory.

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So for example, this, let's say, take this as a lollipop stick, we said we made one panel

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as a batch to test it until it breaks. So to bend it and to stretch it, it was all done

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by a laboratory in the UK. They broke it. They got all the data, so much stretch, so

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much flexure. From the same batch, what we made, they recycled that panel because you

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cannot, the thing was all broken up and twisted and broken and was all beaten up, so it's

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all broken up. From the same batch, they recycled that panel, they made a new panel out of it

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and they tested it again and the results are identically strong. Identical. We invested

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quite a lot of money on these kind of results and to prove independent testing. It's all

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DNV accredited, Lloyd's accredited that stamped off laboratory reports where we actually

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show circularity. But you were saying it has to be done with relatively unadulterated

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material. Maybe we are a little bit ahead of the future. Our slogan of extra technologies

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innovating in the future. I had a call with a naval architect and he came with the question,

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how can you recycle this boat? I said, well, that's a very good question because at this

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moment it will be difficult. You can recycle it, but it will be very expensive for big

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vessel for smaller parts like as it surfboards, easy helmets, easy name it, which is all you

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need to start at something with an innovation which is there. For example, the PET bottle

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was a recyclable bottle when they launched it, but nobody could recycle it. Now everybody

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can recycle it. These recycle companies who are now jumping into let's say the big wind

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energy sector, for example, they try to get now these wind turbine blades recycled. These

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companies are now growing like you can't believe. When you can recycle 120 meter wind turbine

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blade, well, you can recycle a boat. That's not so difficult anymore. These companies

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are now getting there. They're going to develop it. In order to create the feed with demand,

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if you stop that, if you say, for example, okay, recycle the boat, and only say, well,

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yeah, we can, but it will be expensive. And you say, well, I know, I stay with fiberglass.

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Okay, I will stay with fiberglass. Okay. So then there's no growth in other sectors in

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order to get this thing moving. The wind energy sector is leading yet they do it still in

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fiberglass. They still have fiberglass and that loses mechanical properties. So you can

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recycle this wind turbine blade, but you dump it in the tarmac road or something as well.

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The content of BPA is in this material. Nobody actually knows how much BPA, but do you know

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what BPA is? It's a bisphenol A. And it's in every epoxy or vinyl ester resin. It creates

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a sort of stability in your resins. Just one kilogram of that stuff. Do you know how much

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water that can contaminate? Guess. I'm guessing thousands of Olympic swimming pools kind of

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of water. It's the size of one big drinking reservoir here on the elements, 10 billion

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liter. That's huge. 10 billion liter, put two pints of beer in it and you cannot drink

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it anymore. That's all this material. That means that if you bury it in landfill, it

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remains very stable. You know, it won't leak out unless you got a variety of temperatures

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which have here on the island. Man, for example, a lot of sometimes it's warm. Sometimes it's

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really cold. When the temperature gets unstable, this might leak out and then it comes in drinking

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water and it comes exactly as you say with the turns in the food chain.

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Okay, you've developed the recipe, a combination of ingredients which resulted in this product

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which is very lightweight, very strong, et cetera, et cetera. And at the moment, we haven't

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large scale formal recycling solutions or facilities to deal with that. Therefore, it's on the wider

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industry, governments, councils, everything as a whole and other clever brains to come

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up with a way in which that is a scalable recycling facility for such materials. How

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00:30:18,920 --> 00:30:24,600
much responsibility do you place or should we place on the producer of the materials

396
00:30:24,600 --> 00:30:26,400
to come up with a recycling solution?

397
00:30:26,400 --> 00:30:30,720
Well, that's a good question because if I was a CEO, I would change everything because

398
00:30:30,720 --> 00:30:35,880
I'm not automatically an eco warrior. I wouldn't call myself that. But I did so much reading

399
00:30:35,880 --> 00:30:41,080
and so much study that if you don't do that, if you're not, let's say, of a sincere concern,

400
00:30:41,080 --> 00:30:46,400
the biggest problem where we face right now is that you have the greenwashing movements.

401
00:30:46,400 --> 00:30:51,480
You see, there was a certain point, a Swedish brand, don't follow them constantly because

402
00:30:51,480 --> 00:30:55,800
I asked them some questions and it was blocked on social media, which was just a very kind

403
00:30:55,800 --> 00:31:00,200
question. I know I'm Dutch, we are very direct, but it was actually tried to be in a polite

404
00:31:00,200 --> 00:31:04,360
kind of way. They're selling a sustainable story. And actually, my sister came up, hey,

405
00:31:04,360 --> 00:31:08,520
this is a sustainable boat. I said, okay, that's cool. Wow. Let's see it. So it's not

406
00:31:08,520 --> 00:31:12,320
a sustainable boat. It always a fiberglass boat. The battery is not sustainable. The

407
00:31:12,320 --> 00:31:16,360
whole boat is not sustainable. It's a sustainable story. I'm living and breathing this story

408
00:31:16,360 --> 00:31:19,880
on this topic every single day. But when you're a consumer, you will jump into something

409
00:31:19,880 --> 00:31:24,120
which is just a polluted piece of junk. And there's where education comes. And that's

410
00:31:24,120 --> 00:31:28,120
where, for example, the demand to the market needs to come. I've been at a certain point

411
00:31:28,120 --> 00:31:32,440
flagging up with British Marine, for example, it didn't get me any further, which is kind

412
00:31:32,440 --> 00:31:38,040
of frustrating. Get a label on it. Do a survey on it. You got your ISO, you got your C certification,

413
00:31:38,040 --> 00:31:44,040
you got your the Enveloids Register certifications. Why not a green label? Why not the green certification?

414
00:31:44,040 --> 00:31:49,160
Bang, this is a real green boat. As long as you don't do these kind of things, then who

415
00:31:49,160 --> 00:31:55,000
cares? But when you take a step back and really make a change towards sustainability and put

416
00:31:55,000 --> 00:32:01,480
a example, you can't tell your children to eat fruit and take a bite of hamburger yourself

417
00:32:01,480 --> 00:32:05,720
from McDonald's. You can't. You need to set an example, especially sports, sports people,

418
00:32:06,360 --> 00:32:11,480
or sports events that are the movements which can create that change. Because only you know

419
00:32:11,480 --> 00:32:15,720
it as well. When you watch the ocean race like you do or the IMOCA series, and the things are

420
00:32:15,720 --> 00:32:19,720
going 35 knots or they go 30 knots. Can you see the difference on the camera? I just see a lot

421
00:32:19,720 --> 00:32:23,720
of water flying over the boat. I cannot really judge how fast it goes, but it's bloody impressive.

422
00:32:24,280 --> 00:32:29,080
And that same impressive thing, you still can reach with our innovation. And that there's

423
00:32:29,080 --> 00:32:33,800
room in improvement to make it lighter, stiffer, maybe with Bill Katzen stringers and things to

424
00:32:33,800 --> 00:32:40,280
make it a little bit smarter. Then you create or set a benchmark, you set an example for where

425
00:32:40,280 --> 00:32:45,160
you want to be. You cannot sell a sustainable story and put a full carbon racing yaw in the water.

426
00:32:45,160 --> 00:32:50,520
Whether you like it or not, because I love these boats, but I don't like them. I think somebody

427
00:32:50,520 --> 00:32:56,040
needs to set the benchmark. Somebody needs to have the guts to say, I'm done with it. We're

428
00:32:56,040 --> 00:33:00,840
stopping this. There's an innovation available. It's on my desk. They can test it. I don't ask

429
00:33:00,840 --> 00:33:05,560
a cent for the research and development. Just ask me what we do. Test it yourself. Try to break it.

430
00:33:05,560 --> 00:33:10,520
Try to whatever you do with it. Ask me for the leopard board, some sending it. And let's make

431
00:33:10,520 --> 00:33:15,720
a change, a positive change. I think the carbon point is an exceptional one and probably warrants

432
00:33:15,720 --> 00:33:21,800
its own separate topic, podcast, conversation, features, articles, the lot, because unfortunately,

433
00:33:21,800 --> 00:33:27,720
despite its excellence in terms of lightweightness and strength, it's probably one of the worst

434
00:33:27,720 --> 00:33:33,400
materials we could be using at scale to develop boats for a myriad of reasons, environmental in

435
00:33:33,400 --> 00:33:38,600
particular. But I appreciate it is the material du jour, let's say, and exceptional, however,

436
00:33:38,600 --> 00:33:44,360
definitely short sighted if we are rolling that out more broadly. But on your point, Geron, around

437
00:33:44,360 --> 00:33:51,320
the material itself, do you feel as though the industry is moving fast enough or industries

438
00:33:51,320 --> 00:33:57,000
are moving fast enough? Or do you think it is also the point at which legislation and taxation

439
00:33:57,000 --> 00:34:04,040
now needs to come in to support a truly equal, say, shift away from materials which are demonstrably

440
00:34:04,040 --> 00:34:09,240
damaging to the environment ultimately due to us? France is leading that pathway already. They have

441
00:34:09,240 --> 00:34:13,720
already taxes on everything, it's non recyclable. For example, if you buy a boat, you are going

442
00:34:13,720 --> 00:34:18,120
to pay tax on it because you know they set up these recycle centers already throughout France,

443
00:34:18,840 --> 00:34:22,760
where they just can't recycle automatically the composite materials, but take the winches off

444
00:34:22,760 --> 00:34:27,800
and the wood out and things and stuff. And these recycle plants are already going very quick through

445
00:34:27,800 --> 00:34:32,360
France and are paid by the taxpayers who are buying these boats. So that's already something,

446
00:34:32,360 --> 00:34:36,680
a movement which I support. You shouldn't use that tax money to whatever, to make new roads or

447
00:34:36,680 --> 00:34:41,880
whatever, to do some other stuff. Use that to create recycle facilities, create jobs, create a new

448
00:34:41,880 --> 00:34:47,560
economy to get this movement going. It's actually a very simple thing, it's almost free money.

449
00:34:47,560 --> 00:34:53,320
You can say, well, put 10% on it, you can do it tomorrow and it will be accepted anyway. What are

450
00:34:53,320 --> 00:34:58,520
you going to do? Nothing, you can't do nothing about it. And I think as well for a certain reason,

451
00:34:58,520 --> 00:35:04,120
when companies are not doing it, not changing, the moment you feel it in your wallet, so your

452
00:35:04,120 --> 00:35:09,000
turnover goes down or your profit is going down, that's the moment they will change. Everything

453
00:35:09,000 --> 00:35:14,440
becomes liquid under pressure and that's exactly what needs to be done because as long as you have

454
00:35:14,440 --> 00:35:19,880
not a person who says, we have ESG pledges, we want to make it to lead the pathway to greener

455
00:35:19,880 --> 00:35:25,000
future and doesn't see that, then it makes no sense talking. Europe is leading this in the

456
00:35:25,000 --> 00:35:29,080
north and Europe especially, like the Nellis where I'm from is really pushing these things forward.

457
00:35:29,640 --> 00:35:34,440
I'm pretty proud to be Dutch. Scandinavian countries are doing it really well. So yeah,

458
00:35:34,440 --> 00:35:38,840
you see these movement going and I think that should be an example for the rest of the world.

459
00:35:38,840 --> 00:35:42,680
It should be and I think honestly, sitting here, both of us are sitting in the United Kingdom

460
00:35:42,680 --> 00:35:48,440
having this conversation. It's somewhat disappointing, I find that like many other countries, there are a

461
00:35:48,440 --> 00:35:53,240
lot of brilliant minds, there's a lot of maritime history and a legacy here in the UK. And it's a

462
00:35:53,240 --> 00:35:57,960
real pity, I think, in an industry we haven't shifted fast enough. But as you said, there's

463
00:35:57,960 --> 00:36:02,440
probably not yet enough pressure. And you mentioned something earlier, sometimes, you know,

464
00:36:02,440 --> 00:36:07,640
movements can come from the bottom up. But ultimately, if the general populace doesn't

465
00:36:07,640 --> 00:36:12,360
appreciate the impact that these substances are having, then that movement can't come

466
00:36:12,360 --> 00:36:16,600
as easily from the bottom up. It has to at some point be a top down reaction, which is ultimately

467
00:36:16,600 --> 00:36:20,760
what we're seeing as you've rightly said, in places like Europe and France in particular,

468
00:36:20,760 --> 00:36:26,120
on boat taxation. So if you're buying a new boat in France, you pay the end of life tax ultimately

469
00:36:26,680 --> 00:36:30,440
as the purchaser so that it can be dealt with when it comes to the end of life.

470
00:36:30,440 --> 00:36:34,120
It's a very interesting model, a very clever model. And certainly one which is, you know,

471
00:36:34,120 --> 00:36:38,680
a start like anything, we'll find new novel ways, solutions which make the whole system

472
00:36:38,680 --> 00:36:43,000
work a little bit better. Because as it's a sort of duplicitous issue, we've got the virgin composite

473
00:36:43,000 --> 00:36:48,520
recycling issue opportunities for any kind of byproduct or leftovers from creating new boats,

474
00:36:48,520 --> 00:36:52,360
new wind turbines. That's all virgin material, which isn't easily recyclable,

475
00:36:53,080 --> 00:36:58,360
GRP, or PBITs. And obviously the end of life boats, which are heavily adulterated, as you'll

476
00:36:58,360 --> 00:37:04,280
appreciate 30 years owning a vessel these days, and it's been up an epoxy and vanished and whatever

477
00:37:04,280 --> 00:37:08,360
else. So it's not easily to break apart, nor is it economically viable in most cases.

478
00:37:08,360 --> 00:37:13,400
So it's definitely the very beginning, I should say, feels a little bit somewhat delayed and

479
00:37:13,400 --> 00:37:19,560
postponed increasingly. But I think mines such as yourself and your team and others working in the

480
00:37:19,560 --> 00:37:25,160
industry are genuinely finding opportunities to shift this quite dramatically, not least

481
00:37:25,160 --> 00:37:29,400
for the revolution of new materials to be built with. You mentioned something that's quite interesting

482
00:37:29,400 --> 00:37:34,760
was being able to recycle the sort of bike helmets and surfboards are manageable, but actually the

483
00:37:34,760 --> 00:37:40,840
size of a vessel, perhaps not. I think we forget, however, that take away the hull, as in take away

484
00:37:40,840 --> 00:37:45,080
the ballast effectively, the keel of a boat, and all the, obviously the mast and everything else,

485
00:37:45,080 --> 00:37:50,120
you're talking about a very hollow space, you can crush it down somewhat is actually a lot less

486
00:37:50,120 --> 00:37:56,120
than the actual ultimate size of the boat. So you're 37 foot boat is something akin to two square

487
00:37:56,120 --> 00:38:02,280
meters worth of material, even though it looks a lot larger. So that too surely is taken into

488
00:38:02,280 --> 00:38:06,440
account, thinking about recycling it. It will be, it will be definitely will be possible, possible

489
00:38:06,440 --> 00:38:10,680
at scale, you know, even a bigger boat will be recyclable at scale. Now that's not a problem.

490
00:38:10,680 --> 00:38:15,160
You see this French movement, they say, I think it's called a pair. That's the French company,

491
00:38:15,160 --> 00:38:20,440
which is governmental supported. They stripped about until actually you put to a hull and a deck,

492
00:38:20,440 --> 00:38:23,880
that's it. And at a certain point, they didn't have so much to do with it. So now you see

493
00:38:23,880 --> 00:38:28,040
yours already composite recycling companies say, Hey, I can do it, I can do it, I can do it,

494
00:38:28,040 --> 00:38:31,320
just chop it up and give it to me. Chop it up is one thing transport is not a thing's,

495
00:38:31,320 --> 00:38:35,640
recyclates then another thing. And in the end, you have materials which have to dump away anyway.

496
00:38:35,640 --> 00:38:39,720
And that's the difficult part of it. This you don't throw away. So for example,

497
00:38:39,720 --> 00:38:43,480
the helmet I just showed you, which I cannot show in front of the camera. But for example,

498
00:38:43,480 --> 00:38:48,600
the visor in this helmet will be cut out by water because this thing comes out of one mold.

499
00:38:49,160 --> 00:38:54,200
So you got hundreds and thousands of these visors, which are cut out and thrown away.

500
00:38:54,200 --> 00:38:58,520
These can be recycled and these materials can be back in helmet again, like the color of their

501
00:38:58,520 --> 00:39:02,200
helmet, for example, they're all you put it in a mold, there will be water cut off.

502
00:39:02,760 --> 00:39:06,680
These things you can recycle everything you just bulk it up till you got to a certain amount,

503
00:39:06,680 --> 00:39:10,520
you recycle it, you got your fibers back and you got the rest is back and make helmet out of it.

504
00:39:10,520 --> 00:39:15,640
That's a pretty cool story. And that's like I said, it's actually true. It's possible. It's

505
00:39:15,640 --> 00:39:21,080
on my desk. It's right here. I have seen it. I can attest to anyone listening. I think it also

506
00:39:21,080 --> 00:39:25,080
goes back to the design question, right? We're basing on assumptions. How have we become so

507
00:39:25,080 --> 00:39:30,600
used to assuming there will be waste products when we produce anything rather than approaching the

508
00:39:30,600 --> 00:39:36,760
design question with no waste in mind? I mean, I think there are whole sort of subconscious biases

509
00:39:36,760 --> 00:39:41,560
which we have ingrained in the way that we have arguably thousands and thousands of years produced

510
00:39:41,560 --> 00:39:44,920
things. They're going back to your point of assumptions and I have actually written it down

511
00:39:44,920 --> 00:39:49,480
sort of assumptions because it's worth us challenging ourselves what we're predisposed to

512
00:39:49,480 --> 00:39:55,480
believe. If we're designing our design specifications are waste less than we'll be looking at.

513
00:39:55,480 --> 00:40:00,360
Yeah, definitely. Since the industrial revolution, what we did, we take things from the planet,

514
00:40:00,360 --> 00:40:05,480
we make something out of it, we use it and we throw it away. But in the process of making,

515
00:40:05,480 --> 00:40:11,480
there is also waste. I was just envisaging things visors or I don't know, this hand sanitizer,

516
00:40:11,480 --> 00:40:15,960
this little plastic cap will be laid out as a sheet, which we cut. There'll be margins that are

517
00:40:15,960 --> 00:40:20,520
wasted. There'll be extra bits and pieces that don't go into making this. So in the production

518
00:40:20,520 --> 00:40:25,560
process, there is wasted virgin material too. Exactly. Yeah, you see the boats, for example,

519
00:40:25,560 --> 00:40:29,320
composite boats, it's about 20, you got all the lights in the vacuum if you usually can throw it

520
00:40:29,320 --> 00:40:34,120
away, a lot of resin thrown away, a lot of trim lights is all thrown away. So just, there's a lot

521
00:40:34,120 --> 00:40:37,720
of waste. But the moment you can say there's a waste, you can recycle it. Like for example,

522
00:40:37,720 --> 00:40:42,680
like I said, the helmet, this waste part, you can recycle and use it back in the end material again.

523
00:40:42,680 --> 00:40:46,760
That's something possible. That's actually something I never thought about until I was having a

524
00:40:46,760 --> 00:40:51,160
meeting with one of these guys with who we did the helmet. And that's something I thought, okay,

525
00:40:51,160 --> 00:40:55,320
that's actually not so stupid, because I just thought let's recycle the helmet. So that goes

526
00:40:55,320 --> 00:40:59,880
much further. And then you can see a sort of movement. This is this helmet is not ready yet.

527
00:40:59,880 --> 00:41:03,880
It is ready because it's tested, but needs to go through homologation and all sorts of things.

528
00:41:03,880 --> 00:41:09,480
It takes forever, which is fine. Which is fine. They can making steps by step. But at least that's

529
00:41:09,480 --> 00:41:14,680
something which you create a movement of something who just gets it just wants to lead wants to be

530
00:41:14,680 --> 00:41:19,400
the world's first doing something different. That's really cool to do. Now, Joanne, what's your

531
00:41:19,400 --> 00:41:24,360
ask of the industry? Let's say marine industry more broadly, when it comes to thinking about

532
00:41:24,360 --> 00:41:31,320
end of life and also composites. Trigger me. Prove me I'm wrong. Let's make your life easy.

533
00:41:32,120 --> 00:41:37,480
I can. If you don't care about the planet, then do it for the next generation. If you want to have

534
00:41:37,480 --> 00:41:42,040
something which is just superior to be different to be the world's first to do something out of

535
00:41:42,040 --> 00:41:47,240
extraordinary to lead the pathway to have the answers today for questions you will definitely

536
00:41:47,240 --> 00:41:54,120
get tomorrow the day after tomorrow. Got them here. Trigger me. Just go take me a message on

537
00:41:54,120 --> 00:41:58,360
LinkedIn, whatever, and let's make it happen. I'm not laughing only because I know you and I know

538
00:41:58,360 --> 00:42:03,080
that you're serious. And I also think it would make such a fantastic t-shirt slogan if we all had

539
00:42:03,080 --> 00:42:07,800
to trigger me because it's important. I think it's important also for you to be challenged and

540
00:42:07,800 --> 00:42:11,640
for your teams to be challenged. For anyone who's looking at new solutions, it's really important

541
00:42:11,640 --> 00:42:16,200
to be grilled on the viability of your solution. It's how we all progress.

542
00:42:16,200 --> 00:42:19,400
Yeah, for example, we did the helmet. This is our own initiative, by the way. We just thought,

543
00:42:19,400 --> 00:42:23,240
okay, let's make a helmet. Let's do it. Let's do something like this is a weird kind of thing to

544
00:42:23,240 --> 00:42:27,480
do because with the rocket stops bullets. And that was something like, and as well, especially

545
00:42:27,480 --> 00:42:32,360
my team said to me, you can't do that. My sister always said it to me when I was young, when I

546
00:42:32,360 --> 00:42:36,040
was a little boy, you can't do it. And I always did it, you know, and did it twice. I made a selfie

547
00:42:36,040 --> 00:42:41,880
while you did that selfie that time. The point is, trigger me is exactly this. This thing took me

548
00:42:41,880 --> 00:42:47,800
nights almost to get it right. It's not a simple thing to do to make it within the margins of weight

549
00:42:47,800 --> 00:42:52,440
and thickness and things and stuff to make it happen. And when it works, we tested it. I thought,

550
00:42:52,440 --> 00:42:56,440
bloody hell, this is actually really strong. It just works. So first we did a little panel,

551
00:42:56,440 --> 00:43:02,360
we tested it, well, past. We made eight panels, seven past one didn't, it was ridiculously thin.

552
00:43:02,360 --> 00:43:06,040
Then we said, oh, let's make a helmet out of this. It works. And now we're opening dial up with

553
00:43:06,040 --> 00:43:09,720
helmet manufacturers. Is he like, look, they got something on my desk, maybe something interesting

554
00:43:09,720 --> 00:43:13,400
for you. So now it starts to be picked up. And this whole discussion is going, but this is something

555
00:43:13,400 --> 00:43:18,520
we did all our own initiative. But it I broke my head, 100 on not my head, because it's a helmet,

556
00:43:18,520 --> 00:43:24,440
but it was a lot of thinking to make something as complex as it is within the margins, make it

557
00:43:24,440 --> 00:43:30,920
14% lighter as a race helmet. And it works. So that's why I said, trigger me, throw it on my desk,

558
00:43:30,920 --> 00:43:34,840
and let's make it happen. Just somebody who says, well, interesting, let's contact me,

559
00:43:34,840 --> 00:43:39,720
send me a message on LinkedIn or whatever WhatsApp or an email and throw it on my desk. And let's

560
00:43:39,720 --> 00:43:40,840
see what we can do.

561
00:43:40,840 --> 00:43:45,000
Jeroen Watts, former champion sailor and now composite revolutionist. Thank you so much for

562
00:43:45,000 --> 00:43:49,000
your time today. Really enjoyed the conversation. And the two biggest things I've taken away

563
00:43:49,000 --> 00:43:52,600
personally are that the concept has sort of triggered me, you know, in terms of personal

564
00:43:52,600 --> 00:43:57,160
growth and invention and innovation, very cool way of looking at the world. And also the understanding

565
00:43:57,160 --> 00:44:02,200
of assumptions, how are we approaching things very similarly, even if we believe that we are not.

566
00:44:02,200 --> 00:44:06,600
So thank you again very much for your time. I'm very excited to see what exo technologies and

567
00:44:06,600 --> 00:44:09,800
Danu composites come up with in the coming days and years.

568
00:44:09,800 --> 00:44:11,960
Thank you so much for your time. I really appreciate it.

569
00:44:13,320 --> 00:44:17,640
You've been listening to the Clean Sailors podcast. All relevant links to the projects

570
00:44:17,640 --> 00:44:22,440
and people we talk to can be found with the podcast link for all episodes or to get in touch

571
00:44:22,440 --> 00:44:27,320
just visit CleanSailors.com. We love to hear from you. We believe that great ideas should

572
00:44:27,320 --> 00:44:32,440
be shared, which is why our podcast is free to appear on. So if you've got a project, idea,

573
00:44:32,440 --> 00:44:38,360
or topic, you think we should be discussing, get in touch. In the meantime, thank you for listening

574
00:44:38,360 --> 00:44:54,280
and see you for the next episode.

