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Welcome back to the Clean Sailors podcast. Let's talk about sea, marine, sailing and

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keep it clean. I'm your host Holly, founder of Clean Sailors and a sailor myself with

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a passion for the health of our mighty oceans. Through conversations with experts, innovators

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and activists, all working towards improving the health of our seas, we're showcasing the

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people and projects, changing the way things are done. We've had a couple of conversations

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on the topic of end of life boats, notably with brilliant minds and teams who are working

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to create fully recyclable composites from which to build new vessels going forward.

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So what about those boats already in existence? What of those boats that are currently abandoned

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on ashore lines globally due to no formal recycling, clear procedures, incentives or

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supporting legislation when it comes to end of life? I'm really excited to be joined

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by Guillaume Perben, CEO and co-founder of a Swiss based company with a global mindset

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aptly named composite recycling. Guillaume, thank you so much for joining me.

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Well, thank you for having me. Thank you very much, Holly.

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You are very welcome. I'm very excited for this conversation because I think there's

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at least four different episodes we've already done on the issue and opportunity of end of

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life boats in particular. And whilst we've obviously explored manufacture and actually

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building new materials which can be almost undone at the end of life, you're approaching

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it, looking at materials that already exist and how we can start sort of breaking them

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down and reusing them again. Is that right?

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Yes, composite materials can be found in two different channels that both affect the marine

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industry particularly. It's the end of life of your old boats, but it's also the production

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waste from producing new boats because when you produce a boat, for example, you need

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the mold for the hull, but you need to then cut the hatches, you need to cut all the different

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holes for the engine, for the plumbing, and those become production scraps whereas there

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are new composite materials. So disposing of those materials can be either critical

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for owners of boats for the end of life or boat producers for the current operations.

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So what effectively we did say 56 years ago was design these materials to be incredibly

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durable, but at the time we weren't really considering the recyclability, right? So composite

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recycling, your company is looking at how to shift away from the disposal landfill incineration

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of basically end of life, GRP, and being able to turn it into something different. How did

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you get into it? How did this company come about and what is your main goal?

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Well, it came about because both my co-founder Pascal Gallo and I are sailors. We have sail

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boats and they're GFRP boats and we both love the ocean. I'm sailing in the Mediterranean

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and I love the sea. I love the wind. I don't love the fact that my boat is not recyclable

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and that really bothers me and I have kids. They love sailing with us, but I don't like

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to see those old boats, those wrecks in the harbors that are clogging the harbors. And

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my co-founder is a physicist. We both know each other because our sons are best friends

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and it really started at birthday party of the kids and I was telling him it really bothers

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me this non-recyclability. And as a physicist, he told me there's a way to separate the

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fibers from the resin. And then we work with the Ecole Polytechnique Fédérale de Lausanne,

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which is a very prominent university here. And they have a very, very talented laboratory

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working on composites. It's called the Laboratory for Processing of Advanced Composites. And

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the director is a very known person, the professor Michel, in the world of composite materials.

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So we went to speak to her and she told me everybody knows how to do this. And I was

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a bit surprised and she was like, no, in the science world, we all know how to do this.

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And I went to, it was at my brother's, a naval architect, and we know a lot of people

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he's from the Southampton Institute. We have a lot of friends in this industry. And at

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a meeting with other naval architects, really famous ones, I told them, guys, problem fixed.

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I mean, the science world knows how to do this. And they came back and said, you know,

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this is the Holy Grail. I mean, nobody knows how to do this. We found such a gap between

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what scientists know and what the industry considers impossible that we thought we need

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to fill that gap. So without saying it is easy, the fact that it's doable was interesting.

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And then we found the next hurdle, which was, yeah, sure, it's possible, but economically,

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it's not viable. And then technically, it doesn't work very well, simply because the

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tests that have been done were using machines that could process any type of waste. When

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you make a machine that can recycle waste, you try to have as many clients as possible.

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And for this, you want a machine that can do plastic tables, tires, chairs, kitchen,

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a waste, whatever you want. And when you try to have a machine that is universal, you

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can do everything, but you don't do anything well. So we took the approach of, I had worked

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before on the tire recycling project, and the producers of the equipment were telling

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me that you need to specialize in the waste. So we designed, this is what's new, we designed

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an equipment that is only doing composite material. And we particularly do GFRP. So

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we can't do tires, we can't do plastic tables or anything, we only do this. But by doing

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this, we're not shredding, we're not moving the material, so we recover the fibers.

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It's so fascinating. And I appreciate anyone listening to this won't see the face I pulled

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at you when you said that the science world knows how to do this already. It was definitely

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a what the kind of face, a gas mouth wide open, because you're right, this is something

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that has been sort of, I wouldn't say reluctantly discussed, but I think because solutions have

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been yet to found certainly scalable solutions and energy efficient solutions. And as you

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mentioned, the economic viability of those solutions has yet to be proven, you're going

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to tell me they already have, and that you're the solution. We'll get to that in a second.

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It has just been this kind of elephant in the room, I think for so long and increasingly.

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So that must have been an exceptionally exciting moment for the two of you to see that there

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was this possibility and that you had this desire and the passion for making the change.

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And actually, you just needed to slot the two together. Obviously, we'll discuss some

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of the issues that still exists in making that process really viable. But so let's start

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with the environmental perspective, right? The process of breaking down these fibers,

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how energy intensive is that? Because there comes a point where you think, hey, we can

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break stuff down, but it takes millions of tons of water, it takes a ton of electricity,

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and the net environmental impact or energy kind of ratio is not actually palatable at

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all. So how have you approached that differently? And what is the energy process required in

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order to separate these materials? This is a central question. It's absolutely

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central because there's no point in recycling something if you produce more waste. And that's

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why, for example, we looked at something called solvulences, which is chemical recycling.

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But when you do chemical recycling, you basically use a chemical bath in which you put your

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composites and the separation works really well. So you really get great fibers. The

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thing is, your chemical bath, and I'm putting here a very famous oil company, R&D director,

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who told me at the Tech World last year, he produces soup of chemicals that nobody knows

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how to deal with. So you basically move the problem from the composite to the soup. And

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then what do you do with your soup? That's an issue. So we decided to go for something

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that is, in our opinion, by far the best process for, particularly for glass. It also works

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well with carbon, but for glass, it's amazing. So basically, we heat the composite without

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oxygen. It's called thermolysis. When you do this, you prevent combustion because there's

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no oxygen. The resin, the plastic part is not burning. Instead, it's vaporized. This

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vapor, we condense it and that become what can be condensed, most of it becomes oil.

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And what cannot be condensed remains gas, which can be used to power the machine. That's

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the theory. Now, in reality, depending on the type of composite you have, you get more

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or less energy from the gas you can burn. So for the beginning, we're going to start

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with propane gas or electricity, right? And to give you an idea, if we use propane gas,

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we basically for, let's say, one kilo of composite treated, we emit 0.6, 0.7 kilo of CO2. It's

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not zero CO2. It will be, but we're reviewing at the moment solutions for capturing CO2.

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They're simply not available today. So we're reviewing them. Now, again, to compare apples

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and apples, when you produce one kilo of GFRP between the resin and glass, roughly, you emit

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between three and five kilos of CO2. So by giving a new life to the GFRP, instead of

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reproducing three to five kilos, you produce 0.6, 0.7. Now, to put things in perspective,

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think about it when you want carbon on your beautiful sailboat, when you produce one kilogram

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of carbon fiber, you emit between 40 and 70 kilos of CO2. So you really need to think

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hard on whether you really need the carbon or not. Because, for example, a 60 foot IMOCA

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boat carbon, the boat plus the mold, they've calculated they meet between five and 600

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tons of CO2 for one boat. Do you really need carbon? Back to what we're doing. So today,

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we do emit CO2. We do consume energy. It's very small compared to the material retreat.

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And that's in the case we use propane. Our first machine is coming this summer and will

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be deployed in Western France. We have a partnership with Veolia that we're about to announce.

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So it's a scoop review. We're going to be on a site in Western France. Why? Because the

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region around Nantes and San-Azerre, they have a lot of shipyards. They have a lot of boat

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builders. They not only build yachts, they also build cruise ships in San-Azerre. And

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a little bit more, the DCNS or naval group, where they build nuclear submarines, whose

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interior is also made of composite material. Now, France, we're always specific because

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that's how it works best. But our solution also needs to be adapting to the environment

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where we are. Obviously, the idea is we need to emit as little as possible. So in France,

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85% of the energy electricity is nuclear. So the machine, it's designed for this. You

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can decide whether you use burners for the gas or if you replace the burners by an electric

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heater. So it uses electricity. If we use 85% of nuclear electricity, then the CO2 emissions

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are way lower, obviously. So it's not a debate on the type of energy. It's just practically

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what you emit. So we need to be agile. We need to adapt to the local environment. Now,

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if we go to Germany where the electricity is made from coal, obviously we want to burn

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gas because there's less emissions. So it's all about adapting. And the first machine

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we have is fitting in a 30 foot container. And the 30 foot container, because it's not

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a maritime container, it's a container with a hook for the hydraulic hooks from waste

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management trucks. And that means we can move it using existing equipment. So if we need

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to move it, we don't need to wait for a crane. We can use any truck that they have and it

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can be moved. That's really important. Today, nobody's sorting composite waste. If you go

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to a shipyard, there's no incentive to sort the waste because it's an extra work that

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your operators are doing. But in a shipyard, when you build a new boat or where you disassemble

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an old boat, you're going to have, of course, the composite, but you're going to have the

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wood from the panels from the cabins. This is not pure wood. This is a wood that has

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varnish on it. This is wood that has glue on it. So you cannot recycle it. It's not

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wood that you can put back to make new furniture. It's much more difficult. All of this is put

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in the same bin and goes in the same landfill. So it's not sorted. The result is we don't

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know how much composite there is to be treated. The European Composite Association in Brussels

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has just launched a big river close to them. They've launched a big poll across all their

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members in Turkey, and they found between 500,000 and 700,000 tons in 2024 of composite waste

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in Europe alone will be produced 2025. It's probably going to be 800,000 tons and it's

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going up and up and up. A marine of this is about 15,000 tons if I'm not mistaken. And

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so at the moment, we think it's that. But because it's not sorted, if you own a shipyard

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and you're building boats, until I tell you, please sort your waste, you're not going to.

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But if we did this with Benetor recently and they're super happy, they're sorting their

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waste now, they put it in a separate bin for composites. For us, it's great because it means,

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aha, we know this. That's the reason why we have a mobile unit. We need to come to understand

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where the streams of waste are, and then we can build a larger fixed capacity unit. If

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the mobile unit is in the wrong location, well, it's mobile. So we can put it closer

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to the waste sources. It's incredibly interesting. I'm just smiling because I've got so many

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questions. It's firstly fascinating that you'll mention of sort of, I appreciate the Amok

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of Boats, right? They're wonderful. We always have it. It's part of being human is, you

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know, we're acquisitive, we have to innovate, we have to progress and there is invention

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and ingenuity at play always. So there is actually quite a tight rope to walk between

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obviously innovation and ingenuity and sort of forward thinking, particularly when it

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comes to materials and obviously the environmental impact, as you mentioned. And carbon is something

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that actually is only really, is a very recent, certainly more recently accessible to the

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marine industry. And you'll see carbon mass even increasing in popularity, their weights,

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their performance, their flexibility, et cetera. And also, as you rightly pointed out, these

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high performance sailing boats, whose goal is obviously to get even more high performance,

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carbon is a very palatable material to use over GRP and FRP for that kind of area of

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the industry, right? Well, I thought so until I had a wonderful

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lunch with skippers and the, I forgot to name the director of the class of the Ocean

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50 Trimerans. Ocean 50 does not want to use carbon fiber because, and this is where she

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re-blued my mind, I was so astonished. Basically, the Ocean 50 class approach and the class

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40 as the same approach is to say, what matters to the public, so the people who look at the

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logos of the sponsors on the boat, what matters to them is not that you cross the Atlantic

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in six days, five hours, 30 seconds, what matters to them is that it's Holly who won

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the race. So it doesn't matter, when you switch that paradigm, it means we don't care how

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fast you go, we care your race first, because that's the point of a race as opposed to a

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record. Are we doing a race or are we doing a record? And this leads to, if you're doing

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a race and who a race first is what matters, then as long as everybody's using the same

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material, we're fine. Which means glass fiber is perfectly fine, as long as not one boat

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uses carbon fiber to give them an unfair advantage. And then you're good. And the whole thing

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leads to an entire class of racing boats, all of a sudden not using carbon anymore.

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And at the Jec world, this year, I was on a panel with an incredibly talented guy, Erwin

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Foscher, he's the head of material innovation at Benito. He was asked a question by someone

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who does race boats in Brittany. And she was very pushy. She was like, but you talk about

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glass fiber, do we have a proper solution for long carbon fibers, recycled ones? And

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he told her, he said, and you know, Benito, they're pretty innovative. They're doing these

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boats with recycling resin from Arkema and great results. He was very direct. He said,

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do you need carbon? It's a fair question.

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It's an incredible question. And you've just flipped the whole paradigm entirely on its

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head, which is very refreshing, but somewhat daunting, because you're absolutely right.

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As long as the playing field is level, there has to be parity between all entrants, because

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appreciating there's a, you know, a couple of kind of campaigns and projects that we've

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been working on with a few very well known sailors around, do you need a brand new mocha

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to do the race? Can you use the second hand one? And obviously the perception is very

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much, well, you're not going to win the race. You're probably not going to be in the top

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five against some of the newer boats, obviously, that have been created in the last two, three,

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five years. But as you said, if everyone has the same tool, then it really comes down to

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skill and not just the performance of the vessel that you're using to get there.

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A naval architect told me a friend of mine, he told me that the Class 40 of 2024 are as

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fast as the Emocha of 20 years ago. So the Class 40 is glass, the Emocha is carbon, but

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he said it makes us naval architects sweat more on the design, but we find ways. And

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I don't know about you. And frankly, I'm not a, I'm not a racer. I don't have the level.

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I just love cruising. I remember very well the name of the people who won the last Transat

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Race. I have no idea how many days or minutes it took them.

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You're right. The truth is the spirit of the competition, isn't it? In that sense. But

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I mean, it's fascinating because I think that the carbon point is going to be a really interesting

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one to watch. It leads nicely into this obviously, friendly, important topic about regulation,

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right? If carbon is responsible for that exceptional figure that you gave around the

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CO2, expended for the creation of one boat, then there is only so far that individuals

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can go to make the right choice over performance. And are you seeing and how much of your business

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is responding quite actively to the change in legislation and regulation, particularly

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in Europe? What are you finding there?

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We were invited that the European Commission in Brussels in March to the end of life of

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recreational boats workshop. It's a dialogue. And if you talk to the policy officer of maritime

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affairs, she's incredibly sharp. She doesn't hate composites. She just responds to the

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opinion at the European Parliament that we've let composites in general to lose because

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incinerating them, when you burn one kilogram of plastic, you emit 2.5 kilos of CO2. Don't

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burn them. But at the same time, lengthening them, well, it's a temporary solution. It

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can't continue like this because then we talk about boats, but now wind turbines are arriving

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and what do we do with this? So it's a question. Now, the legislators, what we hear from them

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is we can't force people to do what's not possible. At the same time, we need to change

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things. So we work together with the European Co-Poison Association and the European Boating

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Industry as well, the EBI, very close to them as well to say, look, there are ways, there

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are alternatives. And there is the brutal way that Austria has applied, which is to

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say from 2022 onwards, every lengthening incineration or exporting of composites is

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forbidden. It makes mountains of waste. They don't know what to do with them. They're desperate.

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We don't have to go that hard. We can also just work together. And that's what we're

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doing. That's what we work with them to create recycling branches of composite material.

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Now, you know, Holly, we have a great solution. It works really well, but it's a technology.

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It's not enough. Technology is not the silver bullet that will fix everything and let's

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move on to something else. So the idea is not to ban composites because we all love boats.

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And frankly, without composites, boating or yachting still would be a very rich person's

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hobby and we would not have the money to do that. So because as beautiful as they are,

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the wooden boats, they need a bit more attention and budget. So composites, they fuel innovation.

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They fuel a lot of great things. And we need to continue using them. And we just need to

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make them recyclable. There's been a very strong symptom of how much the recycling of

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JFRP has been considered impossible is the development of the organic fibers, the hemp,

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the linen, the flax. These are good for some applications. Some shipyards have very strong

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opinions about them, not positive. But the thing is, they're a symptom that we needed

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something else. So regulators look at this and they're like, okay, propose something

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to us and we'll work together. And so our role is to say, there is the technology, but

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it's only one piece of the puzzle. We also need waste management companies to talk to

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their clients and to say, look, shipyard, look, it's important to sort the waste. There is

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an incentive behind this. And if you don't do this, it will be forbidden like in Austria.

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And then you have a big problem. And those waste management companies, we need to show

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them it's our responsibility. And that's why we have this conversation with them, that

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we can do something with the outputs of the recycling. This is our role. And to the regulators,

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it's also important to show them we're not greenwashing. If you go to the legislator

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and say, yeah, I can reuse the fibers. They're not great, but we're going to make just compounds

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to do construction stuff. It's not recycling. It's downcycling. We prefer to say we can redo

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chopstone and map. That's why we work with Chomara, with Benito, and we've done chopstone

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and map with them. So we keep the value as high as possible. It means much more work.

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And then you have the oil. What do you do with the oil from the resin? Well, we were

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in the United States two weeks ago, you can tell them, like some people say, we're going

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to make fuel. We're going to make diesel fuel. I'm sorry, but and you talk to the policy

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officer in Brussels, she says, never, you can never consider that diesel is a clean recycling

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product. It's not true. When you burn diesel, it's polluting. Instead, we say, let's take

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an economic approach. If you take an economic approach, okay, I do diesel fuel, I sell it

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one time and then I burn it. We prefer to say we do plastics. So we separate the monomers

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and we work with some of the most prominent oil companies in Europe and the US now. Because

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when you do plastic with the tamales oil, it's more homework. It's much more work. But

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then you produce plastic, then you can recycle that plastic. You sell it a second time. And

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then you can recycle it again and you sell it again. So the key is we need to have a

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solution that is not greenwashing and that makes sense economically. And then it's good

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for the environment. But if it does make sense economically and you need taxpayers' money

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to make it work, never. So the only way to do this we found is if your process is specific

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to the type of waste, and that's how you get the right parameters. It's a little bit like,

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if I give you a kitchen, can you be a chef? Not necessary. It depends on what you want

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to do, how much homework you do. So the equipment is one thing. But sourcing the right material,

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knowing the parameters of treatment and knowing what to do with the output, then the legislator

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listens to you and they start to say, okay, it makes sense.

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And also approaching it, as you mentioned, with a degree of continued circularity. You're

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not recycling something once. You're doing it with the aim of dividing it into components

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again, which can then be reused and recycled almost ad infinitum to a degree. But I think

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you mentioned something interesting around, you said a comment about hating GRP. And obviously

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we've had this very similar sort of conversation the last, say, five years in particular, in

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terms of a really wide scale public conversation around plastic and the sort of demonization

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of plastic. And a bit like, if you gave me a kitchen, would I be a great chef? No, I

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mean, the kitchen is the tool, right? Plastic is just a tool. GRP, FRP are just tools. And

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actually how we utilize them, how we waste them, how we capture them, separate them,

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etc. is really the key. As you mentioned, having one piece of that puzzle isn't enough.

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No, it's a whole branch. And that's why we try to get everybody because I mean, for us,

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sure, I can find very talented engineers and scientists and they will design a wonderful

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solution. And then we'll go out in the world and wonder if this hammer we built has a nail

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that corresponds to it. No, no, no, we need to talk to these people. Like, for example,

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the fibers we produce, we found that we can produce chop stranded mat with them. Okay,

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it's not textile yet, because we wanted to take the approach, we will remelt them as

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well to produce long fibers. But first, we will not melt them and re blend them with

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virgin fibers to make chop stranded mat. We want all the approaches, we should not be

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dogmatic, we can do math that we're melting, which is obviously wonderful. But then we can

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also we know this because we try produce long fibers by remelting them or glass wool installation,

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because it works the same way. Now, recycle glass into glass wool installation, making

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homes more efficient. It's also a good thing to do. Now, the mats we produced was not in

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our lab only, we also produced it with Schumacher. It's a prototype, but they produced six meters

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of it. And then it went, it was not enough. So we took it to Benito and Benito in their

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yard, we did pieces with our mat. Again, it's not a series of boats, but it's pieces. Because

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what was super important to us was your shipyard, and you have workers that do boats. For those

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workers, the operating procedures should not be different, whether you use virgin or recycled

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material, the resin should work the same way. The tools should be the same. If you're a

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shipyard, and I'm telling you, you need to spend 300 pounds on new tools on new procedures

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on new this on new that, just because it's recycled for the planet, you're never going

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to go for it. So for us, we need that dialogue, because otherwise we produce something that

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never works, you know, in reality, we're very happy with ourselves, but it's not realistic.

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So there is that. And then I think in terms of recycling of plastics and composite materials,

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to us, there is a very strong difference between using products from the oil as a fuel or to

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make plastic. And to us, the approach, we don't believe at all at composite recycling

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that there should be a ban on plastic. I mean, no, I mean, I'm not giving away my boat.

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But the thing is, not using so much fuel, that makes more sense. But then it's our responsibility

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to get the oil of a quality that is as high as possible to enable this.

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And where do you feel sort of the burden of costs rests in this, right? Because you talked

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about sort of the environmental viability, and touched on the economic viability, because

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we're seeing different states and legislations kind of toying around with producer responsibility,

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right? So if I'm a major fizzy drink manufacturer, and I produce however many cans of my fizzy

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drink a year, ultimately, what happens to those fizzy drink cans at the end of life,

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are my responsibility. And this is something a couple of countries have been playing with,

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is that ultimately, the producer has the responsibility to recover and process end of life materials

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hasn't really necessarily been entirely successfully passed yet. I know obviously the UK is a good

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example of another country that's trying this out. But ultimately, how do you do that without

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sort of breaking the whole system? Because if I said to you, right, you're a boat manufacturer,

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you've now got to accept back all end of life boats under your brand and deal with them.

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The cost of your procedure effectively increases, because whether it's collection storage, whatever

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else as you mentioned, that cost ultimately will get passed on to the consumer, which

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obviously affects your marketability of your products changes the demographic potentially

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of who you can actually target and who is willing to buy your product because of the

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increased cost. So is it on me or should it be on me as a boat owner? Do we incentivize

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at that level so that when my boat is completely sad and unhappy, can't be used anymore? Am

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I incentivized to dispose of it correctly? Should it be the producer, say it's a 1974

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Swedish boat? I mean, it's a really tricky issue. It's not as if it was a pot of plastic

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that you bought from a supermarket a couple of weeks ago. We're talking decades and decades

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ago that we're potentially asking producers to take responsibility for. It's really complex,

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right? So where does the incentive lie in the chain? Do you think or should it lie in

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order for this to become perhaps more of a cohesive system with boats in particular?

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So we wish we had the answer here in Switzerland. We don't. But we found a good answer that

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was actually presented at the workshop in Brussels at the European Commission. The French,

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they have implemented a, you know, they're very like the UK, they're big boat producers.

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UK, we work very closely with the National Composite Centre and they do a tremendous

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work on the subject. In France, they set up a system where, okay, the first, they taught

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us this. So I didn't invent it. It's their research that has done this and they've done

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an amazing work on that. The one who has the problem of end of life of boats is the last

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owner of the boat. He's also the one or she who has the least money because when you talk

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about a 40 or 50 year old boat, it's not the same budget as a brand new one. So they thought

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this is unfair. And in order to fix this, we need to find who is responsible for putting

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the boat on the water first. It's the first owner. And they happen to be the ones with

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the most money. And if it's a rental company, they will also find I'm saying that so that

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that can also help. So what they've done is they call it eco contribution. They have to

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change the law in France for this. So whenever you register a new boat and my boat is registered

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in the Mediterranean, so in France, and every year I pay a tax because my boat is with a

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French flag. It's not a Swiss flag, it's a French flag. But I know that by paying this

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tax at registration when it's new and every year, every boat that is registered in the

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country, when I want to dispose of it, it won't cost me anything. They will come pick

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it up and they will take it to a reconstruction center. It's actually a waste management company.

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It's the same location where municipalities send their municipal waste and also where

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they deal with vehicle racks, the car racks and stuff like that. That is important because

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it means they already have the infrastructure to deal with oil, gas, diesel, all these things.

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And that means retention floors, if it rains on it, you know, and so they take care of

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that. They're paid to do this by the tax that was collected from my yearly fee that I pay.

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The boats are typically they remove the what's worth money. So the mast is aluminum, typically

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the engine is metal as well. They kill for a sailboat, you know, the railings, all these

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things. And then they remove the wood. The wood can be chopped and then they do stuff

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with it. That is like a key furniture stuff like that. They depolute the hulls, black

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waters, diesel, oil, engine oil. And today they're left with the hull. Now this is where

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it's interesting for us because we don't know how to take a boat and disassemble it. But

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the composite is interesting to us. The composite from old boats is much more complex because

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we don't really know what's been done over 40 or 50 years, what kind of paint has been

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put on the boat. So it is more difficult. But this is a structure where it's not the

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last owner of the boat that pays. And they're actually encouraged not to abandon their boats,

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but to get rid of it. And you have these situations where you inherit the boat of your grandfather

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who just passed away. What happens? Well, the boat is worth nothing. And you need to pay

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10000 pounds for getting rid of it. You're not getting rid of it. You abandon it. They

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had to change the law as well for depossessing the boats from their owners. Because on abandoned

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boats, typically marinas and harbors are not ready to take the responsibility of destroying

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someone else's property. Well, and lawsuits, what happens if you're the harbormaster and

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then you say, there's 20 boats that occupy birds, they're not paying the rent. So it's

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revenue I don't get because it's a lot of money that could pay for extra people in my

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team. I'll get rid of them. I'll destroy them. And then two years later, someone comes from

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I don't know, Latin America and says, you destroyed the boat of my grandfather. I'm

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going to sue you. It's a huge responsibility. And they they're not equipped for that. It's

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not at all what they're doing. So they had to pass a law that says that after I forgot

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how many months, but after X months, if nobody's responding to our calls or the boat is deemed

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abandoned, and we can destroy it. So when you start pulling the consequences of all

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this, it really is much more than just the technology.

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This isn't necessarily the first time something like this has been done. I mean, I appreciate

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that different countries have different emotions, let's say around registering of boats. It's

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not a legal requirement necessarily, certainly in the UK. So often you don't know who the

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owner is, particularly when boats get abandoned. There hasn't been much appetite, particularly

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within the sailing community to have boat registration. I think there's a bit of reticence

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around it. However, we do it with cars, right? And we know if a car is abandoned, who it

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belongs to, certainly who it's registered to, there's a central register obviously that

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says, hey, that number plate is registered to Holly, she's dumped it, therefore, XYZ.

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And there are obviously laws in place in a similar kind of context, which say, after

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a certain amount of time, if this is abandoned on a public highway or otherwise, that we can

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dispose of it. So there is already some areas of legal infrastructure existing, certainly

389
00:33:21,480 --> 00:33:25,960
in Europe and the UK in particular, which can facilitate obviously a similar template

390
00:33:25,960 --> 00:33:31,560
for boats. But I appreciate, like you've mentioned, it is new. And obviously the marine industry,

391
00:33:31,560 --> 00:33:35,800
marine as harbor masters, whatever else aren't traditionally set up to cater for this as an

392
00:33:35,800 --> 00:33:40,480
increasing issue. I think this is the point, right? It's increasing and it's more expensive.

393
00:33:40,480 --> 00:33:45,840
It is. And I think it's the University of Brighton in the UK that has done a lot of research

394
00:33:45,840 --> 00:33:51,720
on the consequences of Radio Canada have made a report on the consequences of abandon ships

395
00:33:51,720 --> 00:33:58,360
in the water. And they just showed with this University, they find glass fibers in oysters.

396
00:33:58,360 --> 00:34:04,400
I mean, so that really gets the attention of regulators, right? Because, yeah, as you

397
00:34:04,400 --> 00:34:08,680
said, in the UK, there's no registration. So how do we fix this? It's, I say it's a

398
00:34:08,680 --> 00:34:12,160
big issue, right? But it's a massive opportunity. I think that's the key thing. That's obviously

399
00:34:12,160 --> 00:34:16,840
something that you and your co-founder have clearly identified as there is such a possibility.

400
00:34:16,840 --> 00:34:21,040
And initially it is about joining the dots because as you mentioned, there's a scientific

401
00:34:21,040 --> 00:34:26,480
solution or solutions in play with the industry that actually needs to employ them and industries.

402
00:34:26,480 --> 00:34:30,080
I mean, we're not just talking about boats here, as you rightly pointed out at the very

403
00:34:30,080 --> 00:34:36,640
beginning, whether it's wind turbine blades or car floors in high performance vehicles.

404
00:34:36,640 --> 00:34:40,880
I mean, these materials are quite widespread beyond just marine itself. So there's certainly

405
00:34:40,880 --> 00:34:47,560
a massive market in terms of providing an economically environmentally viable solution

406
00:34:47,560 --> 00:34:50,520
to. Yeah, absolutely. The automotive industry

407
00:34:50,520 --> 00:34:56,120
is under tremendous pressure because in the EU by 2030, so it's in six years time, five

408
00:34:56,120 --> 00:35:02,000
and a half now, for each new vehicle, a quarter of the vehicle will need to be made of recycled

409
00:35:02,000 --> 00:35:07,800
material. So that's a trend. And that conflicts directly with the opposite trend, which is

410
00:35:07,800 --> 00:35:12,240
composites are about a third of the weight of the metal equivalent, especially when you

411
00:35:12,240 --> 00:35:17,640
think of steel. So they're used to make cars lighter. And when they're lighter, it means

412
00:35:17,640 --> 00:35:21,640
it's very good for electric cars. So if you think of an electric car, the battery of the

413
00:35:21,640 --> 00:35:26,760
car is in a box under the car, and that box is made of composites. Hydrogen tanks, we work

414
00:35:26,760 --> 00:35:31,920
on hydrogen tanks as well, they're made with composites. And all of this is because they

415
00:35:31,920 --> 00:35:37,080
are lighter. And that means the car doesn't need such a big battery because it's lighter.

416
00:35:37,080 --> 00:35:40,920
But then it's less recyclable because it's made of composite material. So there is a

417
00:35:40,920 --> 00:35:44,440
paradox, but the trend is there. So we just need to make them recyclable.

418
00:35:44,440 --> 00:35:49,920
But this is why it's exciting, right? If it was an easy answer, it wouldn't be innovative.

419
00:35:49,920 --> 00:35:54,200
And I think that certainly why engineers are engineers and scientists are scientists, because

420
00:35:54,200 --> 00:35:58,760
you will likely not get the perfect solution, but it certainly is a process of iteration

421
00:35:58,760 --> 00:36:03,040
and design and redesign and new information and new research. And that I think it's an

422
00:36:03,040 --> 00:36:08,040
incredibly exciting area, particularly because it is annoyingly new for marine in comparison

423
00:36:08,040 --> 00:36:12,200
to other industries that are embracing some degree of this technology already.

424
00:36:12,200 --> 00:36:18,760
Yeah, it is very exciting, where we're very cautious with is so many people over promise

425
00:36:18,760 --> 00:36:24,880
that it's dangerous, that it gets the public away from a solution that is actually working.

426
00:36:24,880 --> 00:36:29,820
And so we always look like we're too cautious. But okay, we start with production waste moving

427
00:36:29,820 --> 00:36:33,480
on to all boats one step at a time. We know it's going to work. We know it's going to

428
00:36:33,480 --> 00:36:39,480
happen. But we need to take it one step at a time. And you cannot say that without remelting

429
00:36:39,480 --> 00:36:45,720
the glass, you can make new woven glass fibers. That's not true. You don't have the right

430
00:36:45,720 --> 00:36:50,040
length. You can't say you can make carbon with the same properties. That's not true,

431
00:36:50,040 --> 00:36:53,800
because you need to make long fibers with carbon. And you don't know how long the carbon

432
00:36:53,800 --> 00:36:59,440
is going to be. Same for glass. So what's really important is, yes, it's possible. Yes,

433
00:36:59,440 --> 00:37:04,320
it's wonderful. And it works very, very well. But it doesn't solve everything immediately.

434
00:37:04,320 --> 00:37:09,080
And so that's why we need to be cautious. When you think of the future with this recycling

435
00:37:09,080 --> 00:37:14,360
of glass fibers, now we officially partners with Alinghi. We're doing some work with them.

436
00:37:14,360 --> 00:37:19,640
But not only Alinghi, we also work officially with Benito. We work with several boat manufacturers.

437
00:37:19,640 --> 00:37:24,600
The next step, and we know it works, it's super exciting because this is crazy for the

438
00:37:24,600 --> 00:37:30,520
boating industry, is the molds that give the shape of the boats. Those can be recycled.

439
00:37:30,520 --> 00:37:36,160
You can take the mold and actually extract the glass fibers from them and do a new mold,

440
00:37:36,160 --> 00:37:39,960
which means you don't need, when you have your shape of your hull, you don't need to

441
00:37:39,960 --> 00:37:45,520
have your mold and then try to amortize with thousands of boats with the same shape, because

442
00:37:45,520 --> 00:37:49,200
the mold at the end of its life, you don't know what to do with it. Instead, we can say,

443
00:37:49,200 --> 00:37:53,200
if you want to change your design, we can take care of the mold, we give you new fibers,

444
00:37:53,200 --> 00:37:56,920
and you make a new mold. So the economics of boat building are completely changing when

445
00:37:56,920 --> 00:38:01,880
you think about this. Because all of a sudden, it gives you a flexibility in the design that

446
00:38:01,880 --> 00:38:07,920
you can not do large series. You can just do small series, and it will not be that much

447
00:38:07,920 --> 00:38:10,760
more expensive because there is a recycling solution.

448
00:38:10,760 --> 00:38:15,120
Which is the key element, right? It has to be financially value driven as much as environmentally

449
00:38:15,120 --> 00:38:20,320
value driven, as we've seen. If anything is much more expensive than the existing solution,

450
00:38:20,320 --> 00:38:23,400
then it's very difficult to make it mainstream, as you know.

451
00:38:23,400 --> 00:38:27,440
Yeah, but on the other hand, we're being asked, but you make business with our waste, you

452
00:38:27,440 --> 00:38:32,840
should pay for it. If I pay you to do something, you're incentivized to do more. I want you

453
00:38:32,840 --> 00:38:37,400
as a shipyard to produce less waste. That's your job. That's how you should improve your

454
00:38:37,400 --> 00:38:42,160
procedures. So you need to pay for your waste, and you need to understand that there is a

455
00:38:42,160 --> 00:38:48,000
cost and that cost so far has been too low. It's not acceptable to say, I'm going to

456
00:38:48,000 --> 00:38:53,920
burn my composite waste so that it turns into smoke that goes into the neighboring countries.

457
00:38:53,920 --> 00:38:57,600
That's not the way to deal with it. I should put it in the ground so that my grandkids

458
00:38:57,600 --> 00:39:02,080
will still need to deal with the problem. That's not the way to deal with it. So waste

459
00:39:02,080 --> 00:39:06,920
has a cost. We pay too little for that cost, and it should start to be, it should be in

460
00:39:06,920 --> 00:39:13,360
the minds of people. I mean, I'm a boat owner. I have a sailboat. It's not a life and death

461
00:39:13,360 --> 00:39:19,600
need. It's not like bread. It's a luxury thing. And as much as I love my boat, I can pay a

462
00:39:19,600 --> 00:39:24,240
little bit more for recycling it at the end of its life. I think we should also take this

463
00:39:24,240 --> 00:39:28,600
into account and we should be ready to say, you know what, if I can afford a boat, yes,

464
00:39:28,600 --> 00:39:34,600
I can put a few hundreds and just know, if only for my peace of mind, that I'm also doing

465
00:39:34,600 --> 00:39:35,600
something right.

466
00:39:35,600 --> 00:39:42,360
So I think it's huge, isn't it? And I firstly, like Alinghi, incredibly cool, I gave, again,

467
00:39:42,360 --> 00:39:47,000
no one will be able to see this, but I gave him a big chef's kiss at the mention of Alinghi.

468
00:39:47,000 --> 00:39:51,000
Not that I don't respect Benito at all. I mean, obviously fantastic boats, but obviously

469
00:39:51,000 --> 00:39:55,080
everyone's incredibly excited about the America's Cup later this year. So yeah, look forward

470
00:39:55,080 --> 00:39:57,480
to that. So very cool. Congratulations on both.

471
00:39:57,480 --> 00:40:01,080
Thank you. They are neighbors, you know, they're two kilometers away from us. So we know each

472
00:40:01,080 --> 00:40:02,080
other really well.

473
00:40:02,080 --> 00:40:06,840
Of course. Great team. Very exciting. I often sort of come into these conversations thinking,

474
00:40:06,840 --> 00:40:11,480
okay, obviously looking for solutions, which is how, you know, I fortunately end up speaking

475
00:40:11,480 --> 00:40:15,040
to people such as yourself and always think, you know, how far on we and why is this such

476
00:40:15,040 --> 00:40:18,840
a big issue and how do we find a solution for it? But actually, you mentioned something

477
00:40:18,840 --> 00:40:23,680
which is so applicable, which is it doesn't solve for everything. And actually, your solution

478
00:40:23,680 --> 00:40:28,160
doesn't have to solve for everything, but the combination of various solutions. So let's

479
00:40:28,160 --> 00:40:34,240
take, you know, when you're producing virgin composites, they're made recyclable firstly.

480
00:40:34,240 --> 00:40:39,600
So that helps with that element of the whole production chain, that something such as your

481
00:40:39,600 --> 00:40:44,240
kind of solution looks at production waste. So again, looking at the virgin material from

482
00:40:44,240 --> 00:40:50,320
production, and then also at the end of life sort of solution, combined with the very designing

483
00:40:50,320 --> 00:40:55,840
of the boats themselves, designing out waste, because arguably we should be more in control

484
00:40:55,840 --> 00:41:02,440
of how much waste is a byproduct of the production process. Alongside the legislative shift that

485
00:41:02,440 --> 00:41:08,040
you mentioned and the repositioning of responsibility of the consumer. I mean, this is an incredibly

486
00:41:08,040 --> 00:41:13,720
fertile context in which to be looking at this problem as an opportunity. It's really

487
00:41:13,720 --> 00:41:17,680
it's actually incredibly exciting to hear that there are so many pieces of this much

488
00:41:17,680 --> 00:41:21,760
struggled over jigsaw puzzle that are really live and are really coming together to look

489
00:41:21,760 --> 00:41:25,160
at this as something very immediate and very possible.

490
00:41:25,160 --> 00:41:30,040
Absolutely. First, it's the R&D manager of another company who worked with the resident

491
00:41:30,040 --> 00:41:35,720
producer Huntsman. And he said not long ago that the work we're doing together is basically

492
00:41:35,720 --> 00:41:40,680
freedom to operate for the industry. Because all the shipyards in the marine industry,

493
00:41:40,680 --> 00:41:45,400
the day that they can no longer get rid of their production waste, they're going to struggle

494
00:41:45,400 --> 00:41:50,840
even to survive. So just the freedom to operate for the existing industry is one thing. The

495
00:41:50,840 --> 00:41:56,040
end of life of the boats is another thing. And the last chapter, which we start to work

496
00:41:56,040 --> 00:42:00,160
on at the moment is we're a young company, we're only three years old, but we've done,

497
00:42:00,160 --> 00:42:06,040
I think, close to a 450 tests between 400 and 450 tests with everything, boats, planes,

498
00:42:06,040 --> 00:42:12,040
cars, whatever. And that gives us a good idea of what works and what does not work, because

499
00:42:12,040 --> 00:42:16,840
not all the tests work. If you put certain chemicals in your composites, it's going to

500
00:42:16,840 --> 00:42:21,920
make them less recyclable. So what we do now, and it's really fun, is we are in the position

501
00:42:21,920 --> 00:42:27,360
of prescribing. Okay, what can be done, for instance, switch to the helium resin from

502
00:42:27,360 --> 00:42:33,040
our chemo. That one, we get close to 90% of the monomers to make directly resin with it.

503
00:42:33,040 --> 00:42:36,840
That works super well. So switch from certain types of resin to other types of resin for

504
00:42:36,840 --> 00:42:41,280
your new production, and you will make your next generation of boats more recyclable.

505
00:42:41,280 --> 00:42:45,720
Same thing for the sandwich of your composites, use this material rather than this one. And

506
00:42:45,720 --> 00:42:50,480
then people ask for this, we have manufacturers of resin for trains the other day that came

507
00:42:50,480 --> 00:42:55,480
and said, can you help us do our resin more recyclable? So that is the next phase. So you

508
00:42:55,480 --> 00:42:59,480
have production waste, end of life, and then design. And it's really exciting. It's really

509
00:42:59,480 --> 00:43:00,480
fun.

510
00:43:00,480 --> 00:43:04,880
Very, very cool. I think it's also because it's, you can see so tangibly how this is

511
00:43:04,880 --> 00:43:09,600
coming together and it's working, particularly on the element of the designing out the waste.

512
00:43:09,600 --> 00:43:14,400
If you said to someone, hey, design me a boat with, you know, less than 3% waste, that's

513
00:43:14,400 --> 00:43:17,920
the design problem to be solved, you know, and I think that's the responsibility on all

514
00:43:17,920 --> 00:43:21,520
of us to start thinking slightly differently when we're producing anything, whether it's

515
00:43:21,520 --> 00:43:26,640
boats or not. I'm very excited for you, obviously being at the forefront of so much of this.

516
00:43:26,640 --> 00:43:32,280
If you had one message or one takeaway for anyone listening to this podcast industry,

517
00:43:32,280 --> 00:43:34,800
individual sailors or otherwise, what would it be?

518
00:43:34,800 --> 00:43:39,240
Well, recycling of composites is coming. We're closing the loop, it's coming.

519
00:43:39,240 --> 00:43:44,440
Short suite to the point. I like it, Gil. I want to say a huge thank you for joining me.

520
00:43:44,440 --> 00:43:48,280
It's been an absolute pleasure and enlightening to talk to you about something that's long

521
00:43:48,280 --> 00:43:52,680
plagued many people and obviously the marine industry in particular. And I'm very excited

522
00:43:52,680 --> 00:43:57,800
to see what, how you develop obviously composite recycling, your company going forward certainly

523
00:43:57,800 --> 00:43:59,400
over the next couple of years.

524
00:43:59,400 --> 00:44:05,000
Guillaume Peben, co-founder of composite recycling in Switzerland. Thank you so much for your time.

525
00:44:05,000 --> 00:44:10,880
Thank you very much, Mali. It's been my pleasure and thank you to everyone.

526
00:44:10,880 --> 00:44:15,000
You've been listening to the Clean Sailors podcast. All relevant links to the projects

527
00:44:15,000 --> 00:44:19,480
and people we talk to can be found with the podcast link. For all episodes or to get in

528
00:44:19,480 --> 00:44:23,480
touch, just visit CleanSailors.com. We love to hear from you.

529
00:44:23,480 --> 00:44:27,600
We believe that great ideas should be shared, which is why our podcast is free to appear

530
00:44:27,600 --> 00:44:33,880
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531
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In the meantime, thank you for listening and see you for the next episode.

