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Welcome back to the Clean Sailors podcast. Let's talk about sea, marine, sailing and

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keep it clean. I'm your host Holly, founder of Clean Sailors and a sailor myself with

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a passion for the health of our mighty oceans. Through conversations with experts, innovators

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and activists, all working towards improving the health of our seas, we're showcasing the

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people and projects, changing the way things are done.

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During the 1950s, glass fiber reinforced polyester, GRP, FRP fiberglass composites displaced wood

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as the material choice for boats. As it's easier to manufacture, smoother hydrodynamic

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surfaces and significantly reduce the maintenance cost of keeping a vessel. Such materials revolutionise

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not just the production of vessels, leisure boats in particular, but also the accessibility

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of boating to a much wider audience. However, the durability of the composite materials

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is now becoming an issue, given that many boats are no longer acquired and disposal

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is not trivial or cheap. Today, I'm joined by two teams changing the way boats are built.

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Welcome to Alessandro Sagni from NL Composite and Patrick Picchetti from ReCarbon. Hi guys,

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thank you for joining me. Hi Holly.

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I look forward to hearing about the work that you're doing for the industry. But first,

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Alessandro, tell us a little bit about NL Composite. What do you do? How big are you?

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And what do you specialise in? NL Composite is an italian startup, a

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clean-packed company that operates in the field of recyclable composite materials.

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We were founded by the end of 2019. Actually, we are five-shot holders that are working

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within the company and we are trying to revolutionise the way to make composite, to make this industry

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more sustainable. In these years, we have in-depth studied the problem and we have developed

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some materials that meet this recyclability constraint.

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And when you say problem, we're going to come onto that in just a second because it's a

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really important part of this conversation. But Patrick, I want to hear about ReCarbon.

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What do you do and what are your values? Hi everybody. Thank you again, Holly, to host

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us. I'm Patrick Picchetti, an aeronautical engineer and I'm actually the project manager

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of ReCarbon. ReCarbon is an italian innovative startup funded last May 2022. So we are really

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young, we can say. Our approach is transforming the carbon fibre waste into new valuable intermediate

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products in different forms, different components like organo sheets or sandwich panels in order

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to contribute in building a new sustainable and circular economy. That's mainly what we

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do. So we use recycled carbon fibre waste. We transform it in new intermediate products

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in order to fulfil the needs of the market in terms of new components. So we transfer

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the waste into valuable components. That's it. You say that's it but it sounds incredibly

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complicated. Obviously, merely changing carbon into something else. But I really want to

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talk about some of the boat building. How boat building materials have changed over

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the years and actually why is it a problem, Alessandro? I would say that building materials

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did not change much over the last 80 years, since 1940s when the industry switched from

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wood based vessels to glass fibre based vessels. And this factory is that because glass fibre

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has incredible properties in terms of strength, stiffness, lightness and it's extremely durable.

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So it does not need a lot of maintenance but on the other hand this leads to the fact that

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it cannot be easily disposed once we need to get rid of these materials. Today glass

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fibre is used also in many other different industrial fields from the automotive to winter

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mineblades. So a problem that I would say was born with the boat building is now spread

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over all the industrial fields and with the same technological issues and the same issues

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in terms of recyclability and management of the disposed specimens. Do you know anywhere

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in the world that's actually recycling successfully GRP or FRP? Or is the only solution really

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now to look at how we're producing new material? Over the years there have been a lot of efforts

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in trying to find a sustainable solution for recycling glass fibre let's say but none

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of them was really successful and this is because the recycling of glass fibre up now

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is done by using a lot of energy and a lot of effort which means that it's really expensive

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and you get the product that does not have the mechanical properties that have originated

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in glass fibre. So you're spending money to have a worse product and this is not feasible

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for the industry. So in the end there is not like a circular economy for glass fibre because

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it's not economical. When you say obviously you're spending a lot of time and money but

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also energy, I mean it's a very chemical heavy process to start breaking down GRP, FRP, right?

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So there's a point where you try and become perhaps sustainable in reusing a product but

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ultimately you're incredibly unsustainable by the amount of energy and otherwise you've

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got to consume by trying to change that product into something that's again useful like you

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said. Was this NL Composites main focus was trying to build a composite that could work

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function very differently and ultimately be reused again? We see that there is not like

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a really promising way in finding recyclable, a sustainable way to recycle glass fibre and

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carbon fibre. We tried to change the paradigm and we changed the materials involved in creating

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these composite materials. And so as you said before historically composite glass fibre

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and composite material in general are based on thermostat raisins and we find a way to

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use thermoplastic raisins that have some issues from the manufacturing point of view but if

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well treated it can allow an easy and a feasible recyclability of the composite material.

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So the process of building the composite because it's thermoplastic resin effectively you can

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more easily break it down at the end in comparison to GRP FRP.

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The process is the same but all the kind of material involved in the process. We substitute

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thermostat raisins with the thermoplastic raisin to allow recyclability and also we implement

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natural fibres instead of synthetic fibres to be more environmentally friendly.

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So you're reducing the content also of kind of man-made synthetic materials and substituting

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it with the natural ones. I appreciate that Clean Sailors and NL Composite did launch

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a recyclable dinghy in the last couple of years. I can say no more on the matter at

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this point but I think it was an incredibly revolutionary. I know we've used that word

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a lot but it really is quite exciting to see how the technologies have shifted so quickly

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and something that arguably the industry has grappled with for at least a decade now sincerely

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around end of life materials. How boat builders such as yourself are actually forwarding the

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process and showing what's possible and actually by both of you incredibly small and incredibly

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new teams. So it's really, really exciting. I appreciate this is a new field in some ways

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for recarbon Patrick. I appreciate obviously sustainable engineering is really what your

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company is about. Why was this relationship with NL Composite and the marine industry

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exciting for recarbon?

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In recarbon we started producing new intermediate products based on recycled carbon fibre especially

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and how Alessandro said, the main focus was on the kind of raising. So we produce and

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we focus on the thermoplastic raising. Our products are mainly based on thermoplastic

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raisins so not only to reuse the waste so the recyclable material but also the recyclability

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of them. So in terms of reuse the end of life it's better of course. We at the time back

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two years ago we were producing all the organo sheets so the we can say the small thickness.

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They asked about the possibility, the feasibility of making something thicker in order to reach

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the correct component for the nautical market for the boats. So we started an internal R&D

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process and we ended with the beginning of this year with the patent pending technology

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for these kind of sandwich panels, all thermoplastics. So they are basically made with thermoplastic

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recycled carbon fibre skins and different P and different kind of thermoplastic forms

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without the using the addition of additives, bonding, etc. So it's 100% thermoplastic and

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also it has a better managing of the end of life due to the fact that it doesn't have

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any glues, any thermoset glues, anything like this, any additives. So you can also recover

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the material and recycle in other components or new components, etc. So basically the starting

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point was a meeting back in 2022. So we were the newborn and when we met but in less than

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two years we have the product. We already made a demonstrator, a component in their boat

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they presented last year in the Ecoracer. So we are working together for the new boats,

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the new yachts, etc. We are now trying to solve, we have to be 100% sustainable or at

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least we try to reach that kind of sustainability. So when we have a full thermoplastic and sustainable

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component, now we have to have also the sustainable bonding we can say. So we are trying together

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to avoid the usage of glues, thermosets, epoxy raisins, etc. in order to compose the component,

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manufacture the component and also install on the boat without using any kind of no sustainable

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application. So that's the point we are working together this year, probably all this year

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for the new boat and we are willing to reach the solution I think within the year. That's

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the goal. I mean.

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An exceptionally exciting design challenge, right? Because I think you said appreciate

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you've got your thermoplastic process and it'll compensate. You've got the carbon basalt

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and the flax is going in to help strengthen it, the reinforcement and then you've got

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that carbon sort of veil on top to help protect the surface of the whole package if you like.

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So the next challenge with UV carbon is obviously to make that, like you mentioned sort of thicker,

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how do you make it, you know, can apply it to different kind of vessels as you develop

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more boats for different contexts. But excitingly, I guess making sure that you can do it arguably

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at some sort of scale and not compromise obviously the quality and the performance of the boats

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that you're creating because it's one thing to have a really sustainable boat, but you

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want it to be useful and fit to perform fit to be fast, etc. So how does that process

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work? Like what are the kind of design questions that you have to ask in that process to make

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sure that you ultimately also end up with a beautiful high performance, relatively affordable

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product? When we start to produce this kind of component using the recycled carbon fiber,

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so our focus as Rick Carbon says is mainly on the on the carbon fiber, the recycled carbon

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fiber is more expensive than virgin glass fiber, but it's cheaper of course than virgin

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carbon fiber. As Alessandro said, in the analytical marine market, of course, normally the main

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focus was for decades, it has always been into the fiberglass plastics or the first

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plastic. When we deal with recycled carbon fiber, we are more expensive, a bit more expensive,

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generally speaking, but of course, also we can have better mechanical properties. So

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when we produce the sandwich panel, we make them in one shop without using bonding, as

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I said, so that allows us to have a cheaper process in order to compensate. We can say

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it's a trade off in between the cost of the material and the cost of the process so that

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in the end, we are in the same terms of the classic traditional glass fiber or wood panel.

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The marine wood is also expensive, and not only because when we produce these kind of

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sandwich panels, we also reach up to 30, 35% increase in the mechanical properties and

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also a reduction about 30, 40% in the weight. So this allows the end user, in this case,

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NL Comp or other one, to also choose trade off between weight and mechanical properties.

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And this allows the end user to have the really best solution in terms of weight reduction,

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performances, etc. As I said, with NL Comp, we are trying to avoid the use of any kind

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of thermoset raisins or bonding. So we are working in order not to disclose too much,

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but we are working to into the mechanical bonding. We can say in order to also have

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a better manotability in terms of change spare parts. You don't have to change all the boat

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or the whole, but not only also with thermoplastic, you can say thermoplastic raisin or thermoplastic

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bonding, we can say using the behavior of the thermoplastic itself. So we expect really

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good results within this year, really. And Ali, from your perspective, what was it for

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NL Composite? Because appreciating you have got, you know, you are building a brand and

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a reputation for exceptional racing boats as well. I mean, the EcoRace is a great example.

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You've been winner of World Sustainability Awards with World Sailing. So how important

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was this for you also in the process of performance, anaesthetic, as well as more sustainable

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materials? It was the key point because sustainability is fundamental for us, but from the industrial

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point of view, cannot accept, let's say, a big trade off, a big compromise to performance.

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So the point was to develop a material that was as performance as the classical glass

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fiber, but also more sustainable and recyclable. This was the key point of three years of research

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and development that we carried out since the beginning of our activity. And at the

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same time, we wanted to be also as cheap as glass fiber that is pretty cheap. And this

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is one of the points of huge success in many industrial fields. The work started from the

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PhD of one of the founders that was then carried out within the startup. The main problem was

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in finding the correct manufacturing parameters to allow the production of this material that

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ended up to be this composite we patented and it's composed by, as I said before, thermoplastic

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resin, flex fiber mainly, but in general, natural fibers and recycled carbon fiber. We

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need all these components in order to have the same performance as glass fiber and also

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a good surface finish that's fundamental when we were producing both because we need very

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smooth surfaces in order to be very hydrodynamic and go fast. Of course, once we had the material

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in the laboratory, we validate the process. We develop to create the material and we start

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building a small thingy that we launched together in 2018-21. And then we scale it up and we

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build the Accra Racer 25 that's 7.5 meters racing boat. It was, let's say, still a prototype,

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but it was able to win the Italian Sport Boat Championship. The sustainability were the

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Acrofayernumination, so it was a huge success and we're really proud of it. And Accra 25

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then helped us to finally develop Accra Racer 30 that's our main product up to now and it's

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a 9-meter racing boat made in this case of a mix of glass and carbon fiber to increase

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the performance but to be maintaining the recyclability of the product, of course. And

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it was a huge success, the launch of the Recerti 30 that was done last year, on the occasion

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of the arrival of the Ocean Race in Geneva and it was amazing.

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It's an incredible, incredible achievement and I remember it obviously well with the

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Ocean Race and it's a really cool partnership that you had on board there. I think also

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it's proving that this technology is not only applicable obviously to hulls. I mean, as

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you know, there are a whole load of use cases for structural application of the kind of

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technology and the materials that you guys are developing together. So from your industrial

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machinery and the furniture industry, I know obviously with the Ocean Race a couple of

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panels being made here and there as opposed to the whole boat hulls and also wind turbines.

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I mean, this is whilst obviously end of life boats are probably one of the biggest burning

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issues in the marine industry, the technology you're creating. I mean, this is material

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science and you can apply that material to a whole lot of different industries. How scalable

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is it and how widespread do you hope this technology becomes for yourself and also for

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the industry more broadly? Is it possible to do it at scale?

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I mean, we at NL Comp we develop a material. I would say that we're not only boat builders

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but we are a research company that develops sustainable composite materials. And we have

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done this by changing the manufacturing process, changing the manufacturing parameters, the

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materials involved to achieve the same performance as the classic composite with a sustainable

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product. So I would say that the baseline of the manufacturing process is the same as

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the one used today but with some updated to make it sustainable. So in this sense, the

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process is as scalable as the actual one. In fact, as you were saying before, plastic

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is not only an issue of both building but also in the wind turbine industry. And we have

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a joint venture with another Italian company to make the first wind turbine blade made

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out of our composite. We launched it two months ago. This partnership is another great challenge.

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From the industrial point of view, there is still some resistance, I would say, but this

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is physiological because we are using glass fiber since the 1920s. So it's almost 100

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years. It works perfectly. So why we need to change it? It's cheap, no maintenance, lightweight,

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good performance. And I mean, I can understand why industries don't want to revolutionize

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this kind of process. And this is why we needed to let them know that our product does not

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change the way they are doing, but it can help to innovate them. And in this sense, we're

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finding some great partnership with some Italian shipyard. For example, the new Grand

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Soleil Blue that was launched in the last festival will be made entirely by our technology

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or composite. So this is an amazing success for us. And also it was a great bet from

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Grand Soleil to invest in our technology. We also have some collaboration with San

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Giorgio Marine that is a new shipyard here in Genoa that is building the new Musa 40,

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the one that just won the Trans-Azure Converber with Ambradio Becaria. And we're still in

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a research process to make some part of this boat with our material. For Ambradio, we made

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some small structures that go back and forth through the ocean and came back in perfect

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conditions. So we're really happy about it. We are keep testing the material in different

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environments and under different loading conditions and it's worked incredibly well, I would say.

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That's great news, Ali. And I think like anything, you are trying to change an industry, which

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as you said, that sort of basic composite hadn't changed since the 40s, 50s, which is

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a long time for an industry and for all of us, even as consumers, to become very wedded

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to a particular way of doing things. So it's really cool to hear the progress that you're

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making already. And like you said, whether it's wind turbine blades or otherwise, these

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things have got exceptionally finite design parameters for the strength and integrity

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needed, right? So I appreciate it is a bit of a journey to convert those industries to

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understanding the same can be achieved with ultimately at times a lighter weight material

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as you guys are talking about, with the same structural integrity, if not even stronger

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with that whole element of recyclability at the end. So I appreciate it's a lot to convert,

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but it sounds like you're making exceptional progress in it. I do want to grill you Patrick

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slightly on the carbon point because it is fascinating. And obviously for everyday lay

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people like myself, non design engineers, the sustainable engineers, obviously carbon and

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carbon dioxide are everywhere, right? It's an essential component and building block

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of our natural environment found in all of us and most things. And appreciate obviously

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the more recent narrative and sort of scientific studies showing that obviously the excess

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carbon dioxide is an issue. So capturing that and we're using it if possible or burying

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it or storing it is obviously something that many minds are trying to work towards. But

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how is it and what is recarbons process around taking that excess carbon dioxide and methane,

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I think, and reusing it somehow not only obviously trying to extract it from the environment

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where there is too much of it ultimately, but also using it again for something that's

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quite useful. How does that work?

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So starting from the very old, we can say that just to make a little introduction into

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the carbon fiber market, it's important to understand one thing that each year more

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than 30k tons of carbon fiber become waste in total of more than 120 tons of new carbon

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fiber produced. So likely 30% of the new carbon fiber in the same year become in the whole

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production chain become waste. So if we could manage to reuse and recycle all the produce

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waste, we would have saved each year 450,000 kilotons of CO2 carbon dioxide. So it's really

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a big amount of course, it's theoretical, it's not possible. But that's the basis, the

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main focus. When we started recarbons, basically we had a former and we had also still have

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a former company, which was a consultancy company in the mainly automotive and aerospace

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markets. And we had an important request from an important Italian OEM, high-end OEM. In

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order to recover their own waste, they produced like 20, 30 tons of carbon fiber waste on

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the every form from the dry fiber to the polymerized to the cured one. So every kind of waste,

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in order to recover them in new product, in their new production, in their new cars.

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So what we do in recarbons was that was the main point because we looked into the market

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and we found out that there was like a missing point, a missing loop between the recovering

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of the waste itself and the reintroduction into the market in terms of new intermediate

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products which were able to be transformed and to be used by the end users. That's why

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we founded the recarbons. And as a recarbons, we can manage all the chain through partnership.

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Of course, we are just nearly two years old company, so it's impossible to make everything

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by ourselves. What we do internally is the production of the intermediate products. And

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we also can manage through partnership with stable partnership, also the management of

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the waste of the carbon fiber waste. So we can collect the waste, re-transform them and

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reintroduce into the market. When you spoke in the beginning, when you asked me about

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the carbon dioxide, the CO2, that's the main point. When you produce new verging carbon

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fiber, you have to reach more than 1000 degrees Celsius degrees to produce the fiber itself.

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When you recover the waste, so when you go through two kinds of recovering, you can have

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a chemical one, so volysis, but you have to deal with acid and it's difficult to have

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also the, in terms of bureaucracy, etc. It's better to avoid it. And the other kind is the

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pyrolysis. When you paralyze the carbon fiber waste, you don't have to reach the 1000 and

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more 1000 and a half degrees Celsius. You just have to reach 300, 400 degrees in order

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to, we can say, degrade the resin. That's why it's immediately understandable that you

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have different terms of energy consumption. Of course, it's not a 100% eco-sustainable

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process, of course, will be not real. But of course, it's really low. You have a reduction

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of around 80% in terms of CO2 and carbon dioxide, GWP. So we have a strong reduction, strong

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reduction, 80%. Of course, it's not 99%, it's not 100%, but it's impossible also to think

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about it. But this is an improvement because you strongly reduce the carbon dioxide from

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the very beginning when you produce the new material with the carbon fiber waste. So when

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you start with this important reduction, that's easier because you already have a strong reduction,

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then all you do in the further steps, it's a consequence of this. So you have a greener,

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you can say, not 100% green, but strongly greener products in terms of LCA. We made

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also all the LCA evaluation, which are going to be mandatory in the next year, but we already

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started with that kind of application and study because for our company, it was really

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important to have a surplus also in these terms, in terms of sustainability aspects.

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So yes, we can say that, as I said, when we are referring to the virgin carbon fiber,

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we reduce up to 80% the carbon dioxide. When we deal with the virgin glass fiber, so comparing

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with the virgin glass fiber, we have a lightly less reduction in terms of a half. We are

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likely a half better in terms of carbon dioxide, but which is actually still better, of course,

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really better. And it's really important because you can't reach a really 100% sustainability,

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sustainable process. What we suggest, and that's why we focus on the thermoplastic also,

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it's not only to reduce the carbon dioxide in the beginning of introducing the new component,

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but also because you can have a reusable and recyclable component. So the better thing,

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of course, is to avoid the introduction of every new component each time. If you can

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manage to reuse, recycle them, it will be better, of course, in terms of the LCA itself.

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So that's the first point. And also, with Enel Comp, they focus its own on the thermoplastic.

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That's why we work together and we match in these kind of processes, etc. Because you

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see, Alessandro was speaking also about the wind blades. The first wind, you can say the

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wind farms with wind blade farms. And now, at the end of their life, the 25, 30 years

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ago, now have to be dismantled in the next few years. So that is glass fiber, but in

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terms of concept, it's the same. So if you avoid to use the worst material in terms of

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thermosets, etc., for new blades, for new components in the automotives, in the marine, etc.,

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you avoid to have the problem 20, 30 years later in the time to have the problem of recovering

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them. We started to recover them and producing and reintroducing the waste of the past, we

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can say. But the focus is also to change the future. So change the conception of the idea

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of working with the waste and the thermoplastic in this kind is something that allows you

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to be a better management of the end of life. Because what can be an end of life like in

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the marine, like a panel in the marine, could be a new product in another market like furniture

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or other things. So you can also extend the lifespan of the component, maybe for the double

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of the normal time. So you can have shifted the problem in the decades and also whenever

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it's time to recover the end of life of the component after the reuse, you can also recycle

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it because it's thermoplastic. That's basically the idea.

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It's incredible. And I think there's a couple of points there. I mean, reducing anything

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by 50% is already a massive win. 80% is just nuts, frankly. And even indicative of the temperatures

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you're talking about taking it from almost 100% down to 10% in terms of even just the

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energy required in order to transmutate that material into something different is really

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astounding. So I can really understand how this technology and material science is really

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changing the way that we've done things across industry. And I think the second most exciting

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element is exactly what you just indicated, Patrick, is the fact that we don't have to

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be thinking in isolation as an industry. The marine industry is an industry in which materials

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are used for specific purposes, normally under incredible force, exposed to some incredible

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elements, whether it's wind, whether it's UV, salt water, a lot of pressures. But there

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are a lot of other industries thereafter that could be using that material for much less

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intensive means. One day it's amassed and the next day it could be something very mundane

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in everyday life, whether it's your coffee cup or something else. The point is that we

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can be exercising that usefulness across our industries as a material automatically and

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gently loses its integrity over time. So I think that's what's the most exciting about

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it in some ways is that we don't need to be thinking in isolation to solve an issue when

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actually this is really a question of material science. And as you know, we've got the same

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technology or bits and pieces in our phones that also appear in a whole myriad of different

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industries in the world. So I think that's what's genuinely incredibly exciting area

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is to be thinking across different fields rather than just one same one. I appreciate

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it as engineers, that makes total sense to you. But I think for certainly for thinking

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on the industry, trying to solve the end of life issue, it doesn't necessarily mean we

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have to solve it in marine for marine. It is a material which could have another use

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in another context quite readily. We just need to find it. What's your advice? I mean,

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obviously, start with you, Alessandro, you know, you're five years old and I'll composite

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you've achieved a lot so far, but appreciate this still remains quite new technology in

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a newish way of thinking to much of our industry as the marine industry, but also other industries,

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as you mentioned, still having to take obviously people on the journey with you. What's your

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advice or ask of the industry to help support the future of more sustainable boat building

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in particular?

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Also, there is a greater awareness of existing solution. Of course, they can be adapted to

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specific needs of each manufacturer. I mean, it's just a matter of believing in it a little

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more, you know, different markets have different consideration of also the of their ways, etc.

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It's just a matter of believing it, anticipating regulation because regulations are coming from

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European Union, national regulations, etc. etc. So in terms of sustainability, everything

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is moving. Some markets already did the automotive, especially they are already introducing, you

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know, big OEMs also you may probably saw the broad in the brain, the television advertising,

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etc. Each kind of OEM is declaring and saying that they will reduce by 40% the carbon dioxide

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within the 2030 like something like this, because the regulations are coming. So they

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already spent their word, we can say in the marine is a bit different, of course, but also

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it's a different market. But the issue about the end of life of the boat, it's real, it's

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tangible, it's a bad condition of the in terms of sustainability. So it's just a term of

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anticipating and believing more into the whole aspect. So anticipating the regulation just

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to keep the sustainable direction and heading into a new era, you can say so. Also in terms

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of if you're an OEM, a brand, a big producer of both, you can anticipate the market. So

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we'll be the first mover. It's always better, of course, also in terms of your image, what's

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your imprinting into the into the people into the the awareness about the problem. So that's

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important. You know, in the in these days, 2024, also in terms of image, we can say in

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the social, etc. It's fundamental, you know, so it's a big deal. The suggestion is to start

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the path into the sustainable direction, believing because it's not it's not pure. It's not at

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all a greenwashing. It's not a greenwashing. It's a it's a real deal. It's a real solution,

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we can say.

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So you're absolutely right. And importantly, something you mentioned there is is almost

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you move or you be moved. And actually, regulation does take a while to catch up as we're seeing

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in the end of life boating element is taking decades. And I appreciate that these materials

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have been built to last as long as possible, until taste change, until they get a bit too

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old and tacit. Our requirements for boats have changed dramatically even in the last

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15 years, let alone the last 50 60. So I think to your point, regulation is catching up.

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And therefore, something does need to be done. I appreciate even just this week, there are

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calls from Europe, obviously, to start the boat registration process as an example, the

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same as you would register your car. Why would we not register our boats so that we can better

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track end of life vessels? Obviously, it does cost harbour authorities around the world

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and landowners a lot of money to clear up end of life boats because they get dumped and

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no one knows who they belong to often. So it's an imperfect system to say the least.

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So we might be entirely move or be moved, as we all see. And I'll composite Alessandro,

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what is your main ask of the industry going forward to help more sustainable boat building?

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From the boat building perspective, changing the way to course make boats with sustainable

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technology could be a really added value to the boat itself. In fact, as was Patrick

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saying, the environmental problem is central in all the economical aspect and especially

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in Western countries and even more for high-end products like a leisure boat, let's say. And

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people are also willing to spend money to invest into a product that will be also sustainable

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for making our planet a better place in the future. And other than that, it's important

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to know that when a person buy a boat, then after 20 years, now after 20 years that he's

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selling around, he really don't know what to do with the boat itself. So they are just

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keeping like abandoning them in shipyard and nobody is really dealing with this problem.

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As you say, the registration of the boat could be a good starting point to create awareness

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of this kind of issue. But if we can propose to the market a solution that says not only

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we are making like your boat more sustainable with the same performance, the same characteristics,

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and I would say also same prices because up to now our technology are composite like 10%

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more expensive than glass fiber. But this 10% is not intrinsic in the process, but it's

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due to the more expensive fiber because natural fibers are not produced in such a big amount

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as glass fibers, so they are more expensive. But if we can like be the traction to move

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towards this path also fast with the frizz and this became a sustainable solution from

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all point of view. And we are as I was saying, we are giving to the market not only a product

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that today is better, but we are also like giving a solution for 20 years from now when

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you have to get rid of the boat because we can say, okay, give it back to us so we can

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dismantle it, we can recycle all the materials and we will go to, I would say an ideal zero

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weight industry.

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That's very exciting because ultimately as you know, Patrick you talked a lot about

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sort of life cycle analysis, the sort of LCA life cycle assessment of any kind of material

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or products. But I think that's what we're also seeing talking again about regulation

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is that, you know, if I produce something ultimately it's my responsibility to then

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deal with it at the end of life. And we are seeing in the UK and Europe movement being

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made towards legislation around this that it ultimately becomes a producer's problem

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to dispose of, recycle, reuse or otherwise, material. And I think obviously a lot of that's

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promulgated by the plastic industry in particular that's obviously come to everyone's attention

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most prominently over the last five years I think, and plastic pollution. But ultimately

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if I produce a can of soda, then ultimately it becomes my issue once the consumers bought

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that, drunk it to then take that can back and do something with it. And what you're

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achieving already or mindset is very much around, cool, I know in a couple of years

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00:37:59,920 --> 00:38:04,160
time, 10, 20, however long, I'm ultimately going to get that effectively that base resource

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00:38:04,160 --> 00:38:08,920
back to rebuild something with. And you can actually start building that into your, almost

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like your resource plan, you don't need to be producing virgin, effectively virgin all

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the time, even if your virgin material is effectively recarbon already, and natural

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fibers that have already been kind of used once. So it's an exception, exciting, but

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exceptionally tense time, I'd say to be a producer of anything, because as Patrick said,

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like we are, I think as an industry and more broadly as a society, going to get caught

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out unless we kind of think bigger, more quickly around end of life materials. Is that fair?

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00:38:40,600 --> 00:38:47,200
Yeah, I would like to close with a consideration to live with listener. What really happens

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today to the boats, they are no recyclable waste, unsustainable at all. We can say that

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no matter what they say, the people say, no matter what the OEM say, no matter what the

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advertising say, at this moment, today, the boats are unsustainable. We can say that it's

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real, it's unsustainable. So we recarbon and NLCon together or not together, but same way,

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somehow we are working to solve these problems by creating material, new material, new technology

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that are really sustainable in terms of both intrinsically, and also for the, as I said,

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as we mentioned many times today, for the end of life of the component. So in terms of a

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real, a recoverability of the material and a real reuse of the waste. That's it. That's

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all in the focus.

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I think that was really poignant Patrick. Alessandro Patrick, thank you so much for joining me this

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morning. It's a real pleasure. I'm both excited and somewhat in awe of your minds and your

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teams being able to really address this decade long issue and see it as an opportunity. So

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thank you both so much for your time. We wish you all the best and please keep us updated.

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00:39:57,040 --> 00:39:58,040
Thank you.

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00:39:58,040 --> 00:40:02,760
Thank you for asking us. It was an incredible pleasure to be asked it today. So thank you

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00:40:02,760 --> 00:40:03,760
again.

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It was a pleasure being here.

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You've been listening to the Clean Sailors podcast. All relevant links to the projects

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00:40:14,320 --> 00:40:18,800
and people we talk to can be found with the podcast link. For all episodes or to get in

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00:40:18,800 --> 00:40:24,200
touch, just visit CleanSailors.com. We love to hear from you. We believe that great ideas

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00:40:24,200 --> 00:40:29,040
should be shared, which is why our podcast is free to appear on. So if you've got a project,

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00:40:29,040 --> 00:40:34,680
idea or topic you think we should be discussing, get in touch. In the meantime, thank you

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for listening and see you for the next episode.

