WEBVTT

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Breaking free from the chains of the past Where

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truth moves faster than a Holstein calf No law

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waiting on some printed page We're charting new

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ground in the digital age From genomic codes

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to robot facts We cut through the noise, no hold

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them back not your daddy's dairy news tonight

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we're sparking Welcome back to the Deep Dive,

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where we cut through dairy industry noise to

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get you the insights that actually matter for

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your operation. Today, we are wrestling with

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a topic that, on paper, promises guaranteed dollars,

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yet still sits squarely in the maybe later category

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for too many farms, dairy barn lighting. And,

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you know, this is a deep dive centered around

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a feature piece focusing on a potential 8 % production

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boost from simple LED lighting. Sounds almost

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too good to be true, right? But the biggest surprise

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isn't the science. It's the sheer conflict between

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the academic data and the farm reality. We have

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20 years of rock -solid science confirmed by

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people like Dr. Jeffrey Dahl and others since

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the early 2000s, showing a dramatic, huge return

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on investment, yet widespread adoption on farms.

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It just hasn't materialized. That is the core

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conflict we're tackling today. We're looking

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at a solution that has been definitively proven

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to work, but is somehow, you know... being overlooked.

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Our mission is to determine if simple, high -quality

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LED lighting is truly the next low -cost efficiency

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driver that farmers are missing out on. Or if

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it's just another expensive gimmick the industry

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has successfully managed to overcomplicate with

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complex control systems and maybe unnecessary

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spectral tuning features. Yeah, it's time for

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the no BS answer for the farmer making those

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capital investment decisions. And, you know,

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we have to start with the context here because

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the technology lag in this specific area is massive.

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It's kind of staggering, actually. When you look

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at the research pipeline for things like, say,

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genomics or robotics, it moves pretty quickly.

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But lightning, walk into most dairy barns today

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and you are still looking at ancient fixtures,

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metal halide, high pressure sodium, maybe even

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old fluorescent tubes that frankly belong in

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a museum. This represents a monumental disconnect.

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And the stakes couldn't be clearer. We're talking

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about an average 8 % increase in daily production.

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That's not trivial. We ran the conservative numbers

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on what that actually means for our listeners.

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Yes, and these numbers should really snap people

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to attention. An 8 % bump translates to about,

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what, 2 .5 pounds per day per cow against standard

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production. Now, let's take a modest 100 -cow

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herd averaging, say, 75 pounds per day. If we

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assume that 8 % increase, that's 6 additional

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pounds per day per cow overall, which, at current

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prices, translates to potentially over $34 ,000

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in additional annual revenue. $34 ,000? Yeah,

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and that's against a relatively small investment

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in hardware, potentially. That's pure opportunity

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costs being lost every single year the lights

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aren't addressed. And here's the provocative

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insight we kind of derived from looking across

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all the sources. Simple $600 LED systems can,

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and often do, match the performance of complex

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integrated systems costing $6 ,000, $15 ,000,

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or heck, even more. It suggests that the dairy

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farmer might actually be better off sticking

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with the absolute proven basics you know good

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light for long enough rather than chasing optimization

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targets that might not even really exist due

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to the messy reality of bovine biology we suspect

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the industry has significantly overcomplicated

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the solution to justify an enormous price tag

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when the core problem, like you said, is just

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a profound lack of light in a lot of these old

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barns. All right, let's unpack this and get specific

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on the data because understanding the mechanism

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is key to trusting the investment, right? The

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science is pretty undeniable. The proven protocol

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replicated for two decades now is 16 to 18 hours

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of continuous light exposure. And that light

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needs to be at a target intensity of 100 to 200

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lux at cow eye level. To put that in perspective

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for folks listening, 100 lux is roughly the legal

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minimum for like a well -lit walkway. And 200

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lux is what you probably experience in a decent,

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well -lit office environment. It's consistent

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to find a light, not just, you know, stray barn

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light leaking in. It's all about the hormonal

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cascade. That's the key. When the cow's system

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receives that extended light, it suppresses the

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nighttime hormone. Melatonin. Melatonin is produced

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in the pineal gland, and light exposure basically

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flips that switch off. Exactly. And less melatonin

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means the body enters a more productive phase.

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This is where we see two critical hormonal responses.

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First, a significant 15 % to 30 % increase in

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IGF -1. That's insulin -like growth factor 1.

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What's important here is how IGF -1 works. It

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doesn't just improve efficiency vaguely, it actively

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redirects energy. That's right. The presence

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of IGF -1 helps prioritize nutrient partitioning

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towards the mammary gland. So those valuable

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calories the cow eats are being more efficiently

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shuttled away from, say, maintenance or body

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fat, and directly towards milk production. Your

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feed is literally getting a huge boost in effectiveness.

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And the second hormonal factor is the bump in

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prolactin, which increases by, get this, 25 to

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40 % when melatonin is suppressed. Prolactin

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directly stimulates the epithelial cells within

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the mammary tissue, driving milk synthesis. So

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it's kind of a double whammy. A double whammy.

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better feed utilization from the IGF -1, and

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increased biological factory stimulus from the

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prolactin. Wait, wait, did you catch that part

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about prolactin increasing 25 to 40 percent?

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Yeah. When you put it like that, it changes the

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conversation entirely. It means that if I haven't

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fixed my lighting, I'm not just losing a percentage

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point of volume, I'm actively suppressing the

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hormone responsible for milk synthesis by a really

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significant fraction. I'm literally leaving thousands

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of dollars in improved efficiency and increased

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volume in the bulk tank every single month because

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I haven't bought a timer and a few bulbs. Exactly.

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That number alone should be the driver for every

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single farm decision. But here's where the management

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complexity comes in and maybe why some farms

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hesitate. The dry cow paradox. Ah, yes, the dry

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cows. The research is really clear on this. Dry

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cows require the complete opposite protocol to

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set up their next lactation successfully. They

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need the short day protocol. Absolutely. Dry

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cows actually need eight hours of light followed

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by 16 hours of complete darkness. The purpose

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of this short day manipulation is to allow prolactin

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levels to drop significantly during the dry period.

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When prolactin drops, the receptors for it become

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more sensitive. So when the cow freshens and

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she moves back into the long day environment,

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those receptors are super primed, maximizing

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the response in the next lactation cycle. You

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are literally setting the stage for increased

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production a year in advance. OK, so if you're

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a farmer listening, you now have two completely

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contradictory lighting protocols you need to

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manage on the same facility. Lactating cows needing

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16 to 18 hours and dry cows needing only eight

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hours. That duality is the theoretical hurdle,

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right? But let's be honest, in the real world,

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the dry cow protocol is often the one that gets

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shoved aside first, and that's a massive missed

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opportunity for priming their system. And it's

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particularly challenging for smaller farms. If

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you're running, say, less than 200 head, you

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often don't have completely separate, isolated

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housing for your dry cow group where you can

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achieve complete light separation. It's just

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not practical. In that scenario, you're forced

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to make a tough capital decision. Prioritize

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maximizing the current milk check from the lactating

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cows, or invest in potentially expensive structural

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solutions to maximize the next lactation from

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the dry cows. Given cash flow pressures, most

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farmers understandably choose the immediate milk

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production boost. It makes sense financially

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in the short term. So let's talk about why, despite

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this rock -solid science and those huge financial

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incentives, universal adoption hasn't happened.

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It's because I think... The industry is trying

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to sell a perfect solution to an imperfect biological

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problem. Yeah, we have to challenge the conventional

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wisdom that we should always chase the next tiny

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efficiency gain. The problem is the discrepancy

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between the neat, tidy research trials and the

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messy, dirty reality of the barn. Think about

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where the research gets its most jaw -dropping

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results. They show responses up to 15%, which

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is huge. But when you drill into those papers,

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you realize those massive improvements are generally

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seen on farms starting from a truly poor baseline.

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We're talking about old barns that had maybe

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30 or 40 lux, perhaps from ancient dyeing fixtures.

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When you suddenly introduce 150 lux there, of

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course you see a massive jump. The bar was practically

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on the floor, so any light works wonders. That's

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the trap, isn't it? If a farm is already using

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decent lighting, say, modern T8 fluorescent tubes

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that still manage to provide maybe 100 lux, the

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additional improvement you gain from upgrading

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to high -end LEDs might be minimal, maybe only

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2 % instead of 8%, and suddenly the cost -benefit

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equation flips completely. And this brings up

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the biggest confounding variable in real -world

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dairy farming. How often does a farmer upgrade

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just their lighting? Almost never. Right, never.

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Lighting upgrades almost always coincide with

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a full renovation. Fixing ventilation, upgrading

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cow comfort, installing a new feed system, maybe

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adding cooling misters. Everything changes at

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once. So you see an increase in production? Great.

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But you can't really tell if it was the better

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air quality, the reduced heat stress, or the

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light itself. In the real world, it's almost

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impossible to isolate the lighting effect. And

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that leads to warranted farmer skepticism about

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the singular ROI of the lights themselves. They

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wonder, you know, was it really the lights? And

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this is where we need to look at the biological

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messiness that sophisticated lighting companies

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conveniently skip over in their sales pitches.

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Let's talk about Dr. Dong -hyun Lim's 2021 research

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for a sec. Oh, that study published in Animals,

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yeah. That was critical because it moved beyond

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just looking at herd averages and actually looked

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at the individual cow. Lim's team found massive

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individual variation in melatonin response within

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the same herd. We're talking up to tenfold differences

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in baseline melatonin levels and their response

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thresholds. Tenfold? Think about what that means.

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You can have a cow that shows perfect melatonin

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suppression at a mere 50 lux. That's like a twilight

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setting. Sitting right next to a cow that needs

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the full 200 lux, that office lighting level,

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to get the same hormonal response. And if we

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connect this to the bigger picture, the source

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material specifically suggests that maybe only

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30 to 40 % of cows will respond strongly to photoperiod

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manipulation. The rest of the herd might see

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a moderate or even a low response. Okay, so this

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raises a really important question then. If the

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biology is that messy and the response is so

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varied, Why spend a fortune on a complex system

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trying to hit some perfect uniform target intensity

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across the whole barn? Wait, I have to push back

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on that a little. Isn't that kind of defeatist?

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If technology could maybe identify the 40 % of

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cows that respond best, or if we could use variable

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lighting to boost those slower responders, wouldn't

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that justify the complexity and the expense?

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Isn't that the whole promise of precision dairy?

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Well, that is the promise. Absolutely. But here's

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the problem with the implementation we see right

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now. The expensive systems often promise automated

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spectral tuning or integration with environmental

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monitoring. They look fantastic on the sales

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sheet, very high tech. But if the underlying

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biological variation is so darn high, trying

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to precisely tune the light intensity or the

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wavelength for some theoretical perfect outcome

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is probably chasing diminishing returns. You're

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basically trying to hit a moving target with

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a complex missile when a simple hammer might

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work just as well for 80 % of the job, you know?

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So the farmer's choice becomes, spend maybe $5

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,000 on a simple, robust system that reliably

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delivers the proven 16 hours of 150 lux, a known

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baseline for good suppression across most cows.

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Or spend $15 ,000, maybe more, on a system designed

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to achieve perfect uniformity across the barn,

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knowing full well that maybe two -thirds of the

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herd won't respond uniformly anyway because of

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their own biology. That's the calculation. Stick

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to the proven basics. Adequate light, 16 to 18

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hours. Simple systems are cheaper. They're generally

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more durable in harsh barn environments. And

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given the biological variation, they are likely

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just as effective for the vast majority of operations.

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Okay, let's pivot to the economics. Because ultimately,

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capital outlay versus projected return is what

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drives adoption on farms. We established the

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rough ROI math earlier. A 100 -cow herd. potentially

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generating $34 ,000 in additional annual revenue

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from that 8 % bump. Seems clear. Now compare

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that potential revenue to the cost of a simple,

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durable LED installation. If you're spending

00:12:57.210 --> 00:13:00.509
between, say, $3 ,000 and $5 ,000 for a commercial

00:13:00.509 --> 00:13:02.370
-grade system, the kind you find in warehouses,

00:13:02.409 --> 00:13:05.190
nothing fancy or dairy -specific, that payback

00:13:05.190 --> 00:13:08.029
period is projected to be incredibly fast. We

00:13:08.029 --> 00:13:10.230
are talking maybe two to six months to recoup

00:13:10.230 --> 00:13:12.230
the initial investment. purely from increased

00:13:12.230 --> 00:13:14.950
milk sales. That ROI makes it seem like a complete

00:13:14.950 --> 00:13:17.350
no -brainer. So why are people hesitating? The

00:13:17.350 --> 00:13:19.389
answer often lies in the details and the hidden

00:13:19.389 --> 00:13:21.750
costs. Many older barns are just not structurally

00:13:21.750 --> 00:13:23.769
or, more importantly, electrically ready for

00:13:23.769 --> 00:13:26.110
modern loads. That's the silent killer of so

00:13:26.110 --> 00:13:28.750
many capital projects on farms. State extension

00:13:28.750 --> 00:13:31.029
guides, especially those focusing on infrastructure

00:13:31.029 --> 00:13:33.730
upgrades in older facilities, highlight this

00:13:33.730 --> 00:13:36.769
constantly. Older barns often require substantial

00:13:36.769 --> 00:13:39.210
electrical work that has nothing directly to

00:13:39.210 --> 00:13:41.740
do with the light fixture itself. We're talking

00:13:41.740 --> 00:13:45.080
panel upgrades, new wiring to handle the circuits,

00:13:45.220 --> 00:13:48.000
or maybe running new grounding systems, especially

00:13:48.000 --> 00:13:50.899
when switching from old low voltage fixtures

00:13:50.899 --> 00:13:54.679
to modern LEDs. Depending on your existing infrastructure,

00:13:54.980 --> 00:13:57.620
that adds a hidden cost of anywhere from like

00:13:57.620 --> 00:14:01.120
$2 ,000 to maybe $8 ,000 to the total investment.

00:14:01.240 --> 00:14:03.759
It can easily double the project cost. That hidden

00:14:03.759 --> 00:14:05.600
electrical bill is the reason so many lighting

00:14:05.600 --> 00:14:08.159
projects die on the drawing board. It changes

00:14:08.159 --> 00:14:09.980
the conversation from a simple lighting upgrade

00:14:09.980 --> 00:14:12.879
to a full and expensive utility overhaul. And

00:14:12.879 --> 00:14:15.139
suddenly that quick two -month payback period

00:14:15.139 --> 00:14:17.980
stretches out to a year, maybe more. That makes

00:14:17.980 --> 00:14:20.220
it a much more calculated risk, especially when

00:14:20.220 --> 00:14:22.279
you factor in high current interest rates and

00:14:22.279 --> 00:14:24.919
the volatility of milk prices. Beyond just the

00:14:24.919 --> 00:14:27.399
installation cost, let's talk durability and

00:14:27.399 --> 00:14:29.419
maintenance in the barn environment. Yeah, think

00:14:29.419 --> 00:14:31.120
about the environment these electronics have

00:14:31.120 --> 00:14:34.669
to live in. Constant dust, high humidity, methane,

00:14:34.970 --> 00:14:38.529
ammonia. That environment is incredibly corrosive.

00:14:38.529 --> 00:14:41.639
We've seen it. time and time again. Those delicate,

00:14:41.720 --> 00:14:44.740
fancy digital controllers designed to tune spectrum

00:14:44.740 --> 00:14:47.879
and integrate with smart barn systems. They often

00:14:47.879 --> 00:14:51.320
fail long before the actual LED chips do. I remember

00:14:51.320 --> 00:14:53.720
one farm visit, their state -of -the -art controller,

00:14:54.000 --> 00:14:55.779
it looked like it belonged on a spaceship. It

00:14:55.779 --> 00:14:57.759
just completely corroded after only six months.

00:14:58.000 --> 00:15:00.279
They ended up having to bypass the whole thing

00:15:00.279 --> 00:15:02.480
and just install a rugged, simple mechanical

00:15:02.480 --> 00:15:04.539
timer you could probably buy at any hardware

00:15:04.539 --> 00:15:07.320
store. Durability really matters more than bells

00:15:07.320 --> 00:15:09.399
and whistles in a dairy barn. That speaks volumes

00:15:09.399 --> 00:15:11.620
about prioritizing resilience over features.

00:15:11.860 --> 00:15:14.460
Yeah. But let's not overlook one major, maybe

00:15:14.460 --> 00:15:17.600
unforeseen benefit that really changes the ROI

00:15:17.600 --> 00:15:20.039
calculation, especially regionally, heat reduction.

00:15:20.320 --> 00:15:22.580
Oh. This is a massive factor that often gets

00:15:22.580 --> 00:15:24.980
overlooked but can sometimes override the main

00:15:24.980 --> 00:15:28.379
photoperiod effect. LEDs generate about 50 %

00:15:28.379 --> 00:15:30.980
less heat than traditional metal halides or those

00:15:30.980 --> 00:15:33.759
older high -intensity discharge lamps. 50 % less

00:15:33.759 --> 00:15:37.159
heat is huge. For farmers in the southeast or

00:15:37.159 --> 00:15:40.799
southwest, think Georgia, Florida, Southern California,

00:15:41.059 --> 00:15:43.840
where heat stress can absolutely wipe out production

00:15:43.840 --> 00:15:46.139
and compromise health for maybe eight months

00:15:46.139 --> 00:15:49.690
a year. The reduced heat load from the LEDs might

00:15:49.690 --> 00:15:52.090
actually be the single most valuable feature

00:15:52.090 --> 00:15:54.789
of the upgrade. It's a dual benefit. You get

00:15:54.789 --> 00:15:57.049
the photo period increase and a crucial tool

00:15:57.049 --> 00:15:59.470
for heat stress mitigation. Definitely. And remember

00:15:59.470 --> 00:16:02.509
the financial offsets, too. Before anyone writes

00:16:02.509 --> 00:16:04.730
that check for new lights, you absolutely must

00:16:04.730 --> 00:16:07.330
check with your local utility provider. Energy

00:16:07.330 --> 00:16:09.789
efficiency rebates are widely available, often

00:16:09.789 --> 00:16:11.970
covering 20 to 40 percent of the cost of switching

00:16:11.970 --> 00:16:14.710
to modern LED systems. That can significantly

00:16:14.710 --> 00:16:16.789
shorten the payback period again, especially

00:16:16.789 --> 00:16:19.289
since LEDs have a ridiculously long lifespan,

00:16:19.490 --> 00:16:21.809
like 50 ,000 plus hours, compared to the short

00:16:21.809 --> 00:16:23.950
life of old fixtures. Hashtag, hashtag before.

00:16:24.169 --> 00:16:26.269
Regional considerations and case studies. The

00:16:26.269 --> 00:16:28.320
lesson emerging here, I think, is that the photo

00:16:28.320 --> 00:16:30.559
period benefit is really not one size fits all.

00:16:30.639 --> 00:16:32.559
Regional variations fundamentally change the

00:16:32.559 --> 00:16:34.840
ROI equation and probably the decision on what

00:16:34.840 --> 00:16:37.330
kind of system to buy, if any. Absolutely. The

00:16:37.330 --> 00:16:39.769
regions that see the highest, most consistent

00:16:39.769 --> 00:16:42.850
ROI are clearly the ones with long, dark confinement

00:16:42.850 --> 00:16:45.309
periods. Specifically, you look at the upper

00:16:45.309 --> 00:16:48.570
Midwest, Minnesota, Wisconsin, Michigan. When

00:16:48.570 --> 00:16:51.110
cows are inside from October right through April

00:16:51.110 --> 00:16:54.009
and natural daylight hours are super short, that

00:16:54.009 --> 00:16:56.450
extended photo period provides a monumental boost

00:16:56.450 --> 00:16:58.470
that simply doesn't exist to the same degree

00:16:58.470 --> 00:17:01.049
elsewhere. Yeah. Take northern Minnesota in December.

00:17:01.250 --> 00:17:03.370
They might only get, what, eight or nine hours

00:17:03.370 --> 00:17:06.339
of effective natural daylight. the cow system

00:17:06.339 --> 00:17:09.559
into a constant short day cycle which naturally

00:17:09.559 --> 00:17:12.930
suppresses production. Installing long -day lighting

00:17:12.930 --> 00:17:15.230
immediately reverses that natural biological

00:17:15.230 --> 00:17:17.890
constraint. It's a huge lever there. Now, compare

00:17:17.890 --> 00:17:19.509
that to somewhere like the California Central

00:17:19.509 --> 00:17:22.589
Valley, which has extensive open -sided or freestall

00:17:22.589 --> 00:17:25.049
facilities. For much of the year, natural light

00:17:25.049 --> 00:17:27.710
already provides adequate exposure. You're not

00:17:27.710 --> 00:17:30.130
starting from a baseline of 40 lux. You're starting

00:17:30.130 --> 00:17:33.049
from maybe 2 ,000 lux outside and easily 150

00:17:33.049 --> 00:17:36.029
lux inside the shade on a bright day. The incremental

00:17:36.029 --> 00:17:38.069
gain from an artificial lighting upgrade is going

00:17:38.069 --> 00:17:40.259
to be much, much smaller. And then you have grazing

00:17:40.259 --> 00:17:43.019
operations, say in parts of New York or Wisconsin,

00:17:43.359 --> 00:17:45.740
where cows are out on pasture during the peak

00:17:45.740 --> 00:17:48.039
production months like spring and summer. Those

00:17:48.039 --> 00:17:50.039
animals are outside getting plenty of natural

00:17:50.039 --> 00:17:52.460
light during the optimal 16 -hour period anyway,

00:17:52.660 --> 00:17:55.119
so the indoor barn lighting upgrade provides

00:17:55.119 --> 00:17:57.920
minimal benefit during those key months. Their

00:17:57.920 --> 00:17:59.799
investment needs to be timed or maybe focused

00:17:59.799 --> 00:18:02.279
differently, perhaps just for the winter. And

00:18:02.279 --> 00:18:04.680
circling back to that heat stress factor, the

00:18:04.680 --> 00:18:07.500
southeast and southwest are kind of unique cases.

00:18:08.079 --> 00:18:10.920
Down in Georgia or Florida, if the barn is consistently

00:18:10.920 --> 00:18:13.819
above 80 degrees Fahrenheit, the cow is stressed.

00:18:14.000 --> 00:18:15.759
And frankly, the lighting benefits are likely

00:18:15.759 --> 00:18:18.809
negated by that stress. Here, the primary driver

00:18:18.809 --> 00:18:21.369
for an LED upgrade might be purely heat mitigation

00:18:21.369 --> 00:18:24.289
and energy savings, not really photo period manipulation.

00:18:24.970 --> 00:18:27.650
The economic justification shifts completely

00:18:27.650 --> 00:18:31.430
from more milk to less stress and better energy

00:18:31.430 --> 00:18:33.410
efficiency. OK, so if you're listening to this

00:18:33.410 --> 00:18:34.829
and you're thinking, all right, maybe I do need

00:18:34.829 --> 00:18:37.650
to act. How do you do it intelligently without

00:18:37.650 --> 00:18:40.630
taking a huge risk? We'd advocate for the smart,

00:18:40.789 --> 00:18:43.690
low risk approach. You test small first. This

00:18:43.690 --> 00:18:46.450
is critical. First, you identify the darkest,

00:18:46.650 --> 00:18:48.589
maybe lowest performing section of your barn.

00:18:48.690 --> 00:18:51.109
Perhaps it's an old addition or a far end that

00:18:51.109 --> 00:18:53.569
never got proper maintenance. That's your testing

00:18:53.569 --> 00:18:56.349
group. Then install simple, commercial -grade

00:18:56.349 --> 00:18:59.569
LED fixtures in just that area. Nothing proprietary,

00:18:59.910 --> 00:19:02.509
nothing fancy. Use a basic mechanical timer,

00:19:02.630 --> 00:19:04.869
keep the group separate if you can, and then

00:19:04.869 --> 00:19:07.289
monitor that specific group of cows closely for

00:19:07.289 --> 00:19:10.869
six to eight weeks. You need hard data from your

00:19:10.869 --> 00:19:13.920
own farm. daily production changes, maybe changes

00:19:13.920 --> 00:19:16.759
in behavior, even feed intake metrics if you

00:19:16.759 --> 00:19:45.839
can track them for that group. Let's talk a little

00:19:45.839 --> 00:19:48.440
about the future and the... The hype surrounding

00:19:48.440 --> 00:19:50.519
this. When you look at the product landscape,

00:19:50.700 --> 00:19:53.799
every manufacturer seems to promise some revolutionary

00:19:53.799 --> 00:19:57.359
AI optimized system. But what's the reality of

00:19:57.359 --> 00:19:59.539
the underlying technology? Well, the reality

00:19:59.539 --> 00:20:02.619
is fundamentally standard LED chips are powering

00:20:02.619 --> 00:20:04.640
almost all these systems, whether it's Samsung,

00:20:04.880 --> 00:20:08.099
Osram or Cree. They are basically the same chips

00:20:08.099 --> 00:20:11.920
used in industrial warehouses. There is no magical

00:20:11.920 --> 00:20:15.779
dairy -specific LED chip that somehow justifies

00:20:15.779 --> 00:20:18.900
a huge price tag. It's commodity technology at

00:20:18.900 --> 00:20:21.420
the core. The complexity, and therefore the cost,

00:20:21.680 --> 00:20:23.880
really comes from the sophisticated control systems

00:20:23.880 --> 00:20:26.279
they bundle with it. But we've already kind of

00:20:26.279 --> 00:20:28.619
established that for the core photoperiod effect,

00:20:28.700 --> 00:20:31.599
the melatonin suppression, the best control system

00:20:31.599 --> 00:20:34.299
is often just a basic, reliable mechanical timer

00:20:34.299 --> 00:20:36.980
set for that 16 -hour on, 8 -hour off cycle.

00:20:37.119 --> 00:20:39.190
Simple. Now, we should acknowledge there are

00:20:39.190 --> 00:20:41.809
a few genuinely useful innovations that solve

00:20:41.809 --> 00:20:44.130
practical problems like deep red lighting. That's

00:20:44.130 --> 00:20:46.549
a good example. Ah, yeah. That's the exception

00:20:46.549 --> 00:20:49.579
that proves the rule, maybe. Since cows apparently

00:20:49.579 --> 00:20:52.259
cannot see deep red wavelengths, specifically

00:20:52.259 --> 00:20:56.079
around 650 nanometers, you can introduce red

00:20:56.079 --> 00:20:58.380
lighting for night work without disrupting their

00:20:58.380 --> 00:21:01.140
crucial dark period. This is actually huge for

00:21:01.140 --> 00:21:03.319
large operations or those in northern states

00:21:03.319 --> 00:21:05.720
during those long winter nights. Workers can

00:21:05.720 --> 00:21:08.680
check animals, handle emergencies like a calving,

00:21:08.700 --> 00:21:11.299
or even scrape alleys without turning on bright

00:21:11.299 --> 00:21:13.359
white lights and disrupting the cow's essential

00:21:13.359 --> 00:21:16.920
eight hours of darkness. That is solving a real...

00:21:17.180 --> 00:21:19.619
practical operational conflict. That makes sense.

00:21:19.779 --> 00:21:21.920
But beyond that, we pretty quickly enter the

00:21:21.920 --> 00:21:23.799
realm of solutions looking for problems, don't

00:21:23.799 --> 00:21:26.019
we? We hear about ongoing university research,

00:21:26.220 --> 00:21:28.180
which is fascinating stuff. Things like using

00:21:28.180 --> 00:21:30.119
circadian rhythms to predict health problems

00:21:30.119 --> 00:21:32.460
before clinical symptoms appear or linking specific

00:21:32.460 --> 00:21:35.019
light exposure to immune function. That's valuable

00:21:35.019 --> 00:21:37.480
basic science. But then that basic science somehow

00:21:37.480 --> 00:21:39.460
gets translated on the trade show floor into

00:21:39.460 --> 00:21:42.720
pitches for like AI optimization platforms that

00:21:42.720 --> 00:21:44.819
integrate light sensors with activity monitors

00:21:44.819 --> 00:21:47.460
or and I've actually heard this pitched. Blockchain

00:21:47.460 --> 00:21:49.819
verified lighting schedules. Blockchain? Come

00:21:49.819 --> 00:21:51.680
on. I'm not buying the blockchain lighting schedule.

00:21:51.880 --> 00:21:54.720
I just refuse. Exactly. Cows don't need blockchain

00:21:54.720 --> 00:21:57.680
verification. They need light. The basic biological

00:21:57.680 --> 00:21:59.880
need is adequate light for a sufficient number

00:21:59.880 --> 00:22:02.259
of hours. That foundational requirement is where,

00:22:02.359 --> 00:22:05.740
like... 80 % of the benefit lies. Chasing the

00:22:05.740 --> 00:22:08.180
final 5%, trying to perfectly tune the light

00:22:08.180 --> 00:22:10.559
for a herd with that tenfold melatonin variation

00:22:10.559 --> 00:22:13.819
we talked about with complex, expensive software,

00:22:14.079 --> 00:22:16.839
it simply doesn't justify the investment risk

00:22:16.839 --> 00:22:20.200
for most operations. Keep it simple. We need

00:22:20.200 --> 00:22:22.960
to challenge the popular industry narrative that

00:22:22.960 --> 00:22:25.319
the low adoption of lighting technology is somehow

00:22:25.319 --> 00:22:28.920
due to pharma resistance to change or maybe a

00:22:28.920 --> 00:22:50.650
lack of forward thinking. And if a farmer is

00:22:50.650 --> 00:22:53.049
highly leveraged, They simply can't afford to

00:22:53.049 --> 00:22:55.690
gamble on a complex system that might only deliver

00:22:55.690 --> 00:22:58.589
a marginally better result than a reliable, simple

00:22:58.589 --> 00:23:01.230
system costing one -tenth as much. They have

00:23:01.230 --> 00:23:04.630
to prioritize proven, simple durability. It's

00:23:04.630 --> 00:23:07.170
smart business. And here's the critical point,

00:23:07.230 --> 00:23:09.150
I think, and the research definitely backs this

00:23:09.150 --> 00:23:12.130
up. Technology will never fix poor management.

00:23:12.470 --> 00:23:15.619
Ever. We know that stress hormones, whether from

00:23:15.619 --> 00:23:18.099
high somatic cell counts, unresolved lameness,

00:23:18.200 --> 00:23:21.500
or chronic heat stress, completely override any

00:23:21.500 --> 00:23:23.559
potential benefit you might get from photoperiod

00:23:23.559 --> 00:23:26.440
manipulation. The cow's body is already dealing

00:23:26.440 --> 00:23:29.380
with a major biological crisis. Right. The lighting

00:23:29.380 --> 00:23:31.599
benefit is basically nullified by those larger

00:23:31.599 --> 00:23:34.279
systemic issues. You absolutely have to fix the

00:23:34.279 --> 00:23:36.839
management basics first. Lighting is a productivity

00:23:36.839 --> 00:23:39.400
enhancer. It's not some magic fix for underlying

00:23:39.400 --> 00:23:41.759
herd health or comfort problems. The whole lighting

00:23:41.759 --> 00:23:44.049
story is really just... one more reflection of

00:23:44.049 --> 00:23:46.609
the adoption pattern we see across almost all

00:23:46.609 --> 00:23:49.210
dairy technology, robotics, monitors, precision

00:23:49.210 --> 00:23:52.289
feeders, you name it. Adoption is usually driven

00:23:52.289 --> 00:23:55.130
by one of two things, either a financial crisis

00:23:55.130 --> 00:23:58.349
that forces efficiency gains or a generational

00:23:58.349 --> 00:24:00.450
change that brings a different tolerance for

00:24:00.450 --> 00:24:03.430
risk and capital investment. Lighting has just

00:24:03.430 --> 00:24:05.250
been kind of waiting in the queue because the

00:24:05.250 --> 00:24:07.930
return, though potentially massive, often requires

00:24:07.930 --> 00:24:10.190
addressing those hidden electrical costs first,

00:24:10.309 --> 00:24:13.230
which is a bigger project. So perhaps the fact

00:24:13.230 --> 00:24:15.470
that most barns still run those museum -quality

00:24:15.470 --> 00:24:17.789
fixtures isn't really about being behind the

00:24:17.789 --> 00:24:20.849
times, but about experienced managers prioritizing

00:24:20.849 --> 00:24:24.009
capital protection and proven solutions. Exactly.

00:24:24.009 --> 00:24:27.049
If simple LED bulbs and a basic timer can deliver

00:24:27.049 --> 00:24:29.549
similar results to systems costing 10 times more,

00:24:29.769 --> 00:24:32.190
which the biological messiness strongly suggests

00:24:32.190 --> 00:24:35.170
they often can, then the low adoption rate isn't

00:24:35.170 --> 00:24:37.150
a failure to innovate. It's simply good management

00:24:37.150 --> 00:24:39.460
protecting capital. That kind of farm wisdom,

00:24:39.539 --> 00:24:42.079
that practical caution is priceless. That is

00:24:42.079 --> 00:24:44.359
a strong final point. Knowing the difference

00:24:44.359 --> 00:24:46.799
between what actually works reliably and what

00:24:46.799 --> 00:24:49.539
just sounds fancy and expensive is really the

00:24:49.539 --> 00:24:52.839
core of good decision making on the farm. Hashtag

00:24:52.839 --> 00:24:55.299
tag tag actionable insight segment. All right,

00:24:55.299 --> 00:24:57.160
let's bring it home. Farmer just finished morning

00:24:57.160 --> 00:24:58.940
milking. Maybe they're driving to the feed store

00:24:58.940 --> 00:25:01.619
or perhaps just checking in on the dry cow pen.

00:25:02.220 --> 00:25:04.339
What are the three key things they need to take

00:25:04.339 --> 00:25:06.880
away from this discussion? What are the immediate,

00:25:07.079 --> 00:25:09.880
medium, and long -term actions? Okay, number

00:25:09.880 --> 00:25:11.859
one, immediate action, something you can literally

00:25:11.859 --> 00:25:14.799
do this week. Measure your baseline light intensity.

00:25:15.549 --> 00:25:18.250
You absolutely cannot just guess this. Purchase

00:25:18.250 --> 00:25:20.710
or borrow a simple, reliable light meter. They're

00:25:20.710 --> 00:25:23.130
pretty cheap, $60 to $100, easily accessible

00:25:23.130 --> 00:25:26.230
online or at electrical supply stores. Your goal

00:25:26.230 --> 00:25:28.109
is to measure light intensity right at cow eye

00:25:28.109 --> 00:25:30.309
level, so about four feet off the ground, in

00:25:30.309 --> 00:25:32.109
the darkest and the lightest areas of your barn,

00:25:32.190 --> 00:25:33.890
during the daytime when the lights would normally

00:25:33.890 --> 00:25:36.390
be on. Get real numbers. And use this simple

00:25:36.390 --> 00:25:38.859
decision framework. If you are consistently below

00:25:38.859 --> 00:25:41.759
50 lux, pretty much everywhere, you have a massive,

00:25:41.819 --> 00:25:44.279
proven, immediate opportunity for that potential

00:25:44.279 --> 00:25:46.559
8 % production boost. That's your green light.

00:25:46.680 --> 00:25:49.539
If you are consistently above 150 lux throughout

00:25:49.539 --> 00:25:52.579
your facility already, honestly, spend your limited

00:25:52.579 --> 00:25:54.880
capital elsewhere. You likely won't see a big

00:25:54.880 --> 00:25:57.859
return. Do not buy new lights just because. Okay,

00:25:57.900 --> 00:26:01.160
number two, medium -term strategy. Thinking over

00:26:01.160 --> 00:26:03.799
the next three to six months, test small and

00:26:03.799 --> 00:26:06.509
focus on management prerequisites. If you are

00:26:06.509 --> 00:26:08.890
one of those farms consistently below that 50

00:26:08.890 --> 00:26:11.650
lugs threshold, conduct a small monitor trial

00:26:11.650 --> 00:26:14.410
in the darkest section of the barn first. Don't

00:26:14.410 --> 00:26:16.390
redo the whole barn yet. Use simple, durable,

00:26:16.529 --> 00:26:18.990
commercial -grade LED fixtures and basic mechanical

00:26:18.990 --> 00:26:21.730
timers. Keep it cheap and robust for the test.

00:26:22.410 --> 00:26:24.089
Critically, though, before you even do that,

00:26:24.230 --> 00:26:26.369
ensure your core management, things like herd

00:26:26.369 --> 00:26:29.190
health, fresh cow protocols, nutrition, cow comfort,

00:26:29.329 --> 00:26:32.410
is absolutely dialed in. Remember, stress hormones

00:26:32.410 --> 00:26:34.470
will override the lighting benefits, so fix the

00:26:34.470 --> 00:26:36.789
foundation first. Don't put the cart before the

00:26:36.789 --> 00:26:38.890
horse. Makes sense. And finally, number three,

00:26:38.990 --> 00:26:41.210
long -term positioning. Looking out over the

00:26:41.210 --> 00:26:44.230
next one to two years, factor lighting into all

00:26:44.230 --> 00:26:47.009
capital projects, especially electrical. Right.

00:26:47.069 --> 00:26:49.250
If you are already planning a major renovation,

00:26:49.589 --> 00:26:51.930
building a new facility, or doing significant

00:26:51.930 --> 00:26:54.650
electrical upgrades anyway, that is the ideal

00:26:54.650 --> 00:26:58.769
time to incorporate proper... photo period lighting,

00:26:58.869 --> 00:27:02.349
you know, 16 to 18 hours at 100 to 200 lux. By

00:27:02.349 --> 00:27:05.009
bundling it with existing electrical work, you

00:27:05.009 --> 00:27:07.829
minimize the proportional impact of those potentially

00:27:07.829 --> 00:27:11.349
nasty hidden $2 ,000 to $8 ,000 electrical costs.

00:27:11.470 --> 00:27:13.630
It just becomes part of the bigger project. And

00:27:13.630 --> 00:27:15.250
definitely don't forget to call your local utility

00:27:15.250 --> 00:27:17.410
company about those energy efficiency rebates.

00:27:17.529 --> 00:27:20.269
Getting 20 to 40 % off the top makes the math

00:27:20.269 --> 00:27:22.589
work almost every single time, significantly

00:27:22.589 --> 00:27:25.410
reducing that payback period. Those are three

00:27:25.410 --> 00:27:27.789
clear, actionable steps that respect the farm's

00:27:27.789 --> 00:27:30.029
capital and risk tolerance, moving the conversation

00:27:30.029 --> 00:27:32.170
away from the fancy gimmicks and back to the

00:27:32.170 --> 00:27:34.130
basic science and practical application. This

00:27:34.130 --> 00:27:36.049
has been another deep dive from the Bullvine

00:27:36.049 --> 00:27:38.410
podcast. What we hope you take away from this

00:27:38.410 --> 00:27:41.410
is the immense value of focusing on simple, measurable

00:27:41.410 --> 00:27:44.630
solutions over just the marketing hype. If this

00:27:44.630 --> 00:27:47.309
kind of impartial data -driven analysis helps

00:27:47.309 --> 00:27:49.809
your operation make better decisions, head over

00:27:49.809 --> 00:27:53.910
to www .thebullvine .com for more articles that

00:27:53.910 --> 00:27:56.109
tell you what's really happening in dairy. And

00:27:56.109 --> 00:27:57.970
seriously, subscribe wherever you get your podcasts.

00:27:58.309 --> 00:28:00.529
We're releasing episodes twice weekly now, and

00:28:00.529 --> 00:28:02.410
trust me, you don't want to miss what we've got

00:28:02.410 --> 00:28:04.690
coming next week. We're diving into the real

00:28:04.690 --> 00:28:06.950
cost -benefit analysis of activity monitors,

00:28:07.170 --> 00:28:09.509
especially for smaller dairy herds. That should

00:28:09.509 --> 00:28:12.069
be interesting. Until then, keep observing those

00:28:12.069 --> 00:28:13.849
cows and maybe go measure the light.
