WEBVTT

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Welcome to the Bullvine Podcast, the boldest

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voice in dairy farming innovation. I'm your host,

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bringing you cutting edge insights that challenge

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conventional wisdom and drive industry progress.

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On today's episode, we're diving deep into the

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world of dairy farming. to explore strategies,

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innovations, and opportunities that can transform

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your operation. From breakthrough management

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techniques to market analysis that matters, The

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Bullvine delivers content that's both provocative

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and practical. Stay tuned as we bring you conversations

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with industry leaders, innovative farmers, and

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agricultural experts who aren't afraid to speak

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the truth about what's really happening in dairy

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farming today. You know, sometimes it feels like

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we're so laser -focused on the milk checks and

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keeping the cows happy, which, let's be honest,

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is a full -time job in itself. It really is.

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That we might be overlooking some pretty significant

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opportunities lurking right under our boots.

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Or, well, maybe under the Holsteins. Huh. Yeah.

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Good point. And today, we're taking a good, hard

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look at something every dairy farmer deals with.

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365. Manure. The inevitable byproduct. Exactly.

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But instead of just seeing it as, you know, the

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smelly stuff, we have to shovel the regulations,

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the neighborly waves that suddenly stop. Yeah,

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the headaches. What if we started viewing it

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as a serious, untapped profit center? That's

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the smart way to look at it. For too long, manure

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has been in the problem column, right next to

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fly control and broken equipment. But when you

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really dig into the numbers and the science behind

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it, you realize there's a whole lot of potential

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just sitting there. In those piles. Yeah. We're

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talking about a chance to really shake things

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up economically on your farm. Shake things up

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is right. The information we've been pouring

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over, it really grabbed my attention right out

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of the gate. Oh, yeah. What specifically? It

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suggests that a dairy with around 100 cows could

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be, and this is a quote, flushing away $15 ,000

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every single year. Wow. $15 ,000. Just by not

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being strategic. about composting their manure.

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15 grand, that's a down payment on a new tractor

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or a seriously nice vacation. Or just helps pay

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the bills. It's significant. It's definitely

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not something to just ignore. Exactly. And when

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you start to break down where that lost money

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is going and how composting can actually, you

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know, plug those leaks, it becomes a pretty compelling

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story. Back in 2012... The University of Wisconsin

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Extension did some solid work on this. Right,

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saw that. They found that a significant chunk,

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69 % of farms that got serious about nutrient

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management, and that often includes composting,

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actually saw their bottom line improve. Okay,

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so a clear benefit. Yeah, and the average savings,

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around $18 per acre. Now, for anyone running

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a decent -sized operation, that adds up fast.

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$18 an acre. Right. Yeah, that's real money staying

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right where it belongs in your pocket. Precisely.

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Absolutely. And it's not just about cutting down

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on disposal headaches, is it? It sounds like

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it's about flipping the whole equation. That's

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the exciting part. Taking something that costs

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you time and money and turning it into something

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that actually generates income. We've got the

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prime example here of Bill McPhee from McPhee

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Farms in Michigan. He seems like a case study

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in this. He really does. He initially got into

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composting because he had to. Thanks to those

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CAFO regulations. Right. The confined animal

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feeding operation rules. So compliance. It started

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as a compliance thing. But here's where it gets

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really interesting. He now sells his extra compost.

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Sells it. For how much? For a good $20 a ton.

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So something that began as a regulatory hurdle

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has become a genuine way to boost his farm's

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revenue. You have to love that kind of resourceful

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thinking, turning a problem into a product. It's

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a fantastic illustration of a proactive approach

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paying off, and it highlights a crucial shift

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in how we think about manure. Instead of just

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seeing it as something to get rid of as cheaply

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as possible, smart operators are recognizing

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its inherent worth. As a soil builder. Like fertilizer,

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basically. Exactly. Joe Lower, a fifth generation

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dairy farmer in Wisconsin, put it perfectly,

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he considers animal manure his base fertilizer.

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His base fertilizer. Yeah. I like that. Yeah.

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And anything else he buys is just to fine tune

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things. This philosophy has allowed him to seriously

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cut back on his reliance on those pricey commercial

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fertilizers. Makes sense. And thinking bigger.

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This kind of diversification of income, you know,

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beyond just milk sales. It's a smart move for

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any farm's long -term stability. And the science

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backs up Joe's approach, right? There's that

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Journal of Environmental Quality Review. Yeah,

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in 2019, a comprehensive review. It found that

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farms managing their nutrients effectively, and

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again, composting often plays a big role here,

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they were able to decrease their nitrogen applications

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by an average of 54 pounds per acre. 54 pounds,

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okay. And phosphorus by 32 pounds per acre. And

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here's... The kicker. No yield loss. Exactly.

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They didn't see any drop in their yields. That's

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like getting the same results while spending

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less a farmer's dream. It really is. Precisely.

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So when you do the simple math, it really adds

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up. You're shelling out less for those bags of

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fertilizer. Right. And in some cases, like Bill

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McPhee, you're actually bringing in extra cash

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by selling the compost you produce. That's a

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significant annual financial upside that a lot

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of farms are currently leaving on the table.

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We're not just talking about small change here.

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Not at all. We're talking potentially thousands,

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even tens of thousands, depending on the scale.

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Now, let's wade into a topic that can often feel

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like navigating a minefield for dairy farmers.

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Regulations. Ah, yes. the r word it can seem

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like there's always a new rule book landing on

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the doorstep a new restriction to figure out

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but our sources suggest that getting into composting

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can actually help us stay ahead of the game here

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absolutely and that's a key perspective shift

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instead of looking at regulations as just another

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burden which is easy to do it is but think of

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them as potential drivers for innovation and

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maybe even a way to gain a real advantage how

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so an advantage well Nutrient runoff from agricultural

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land is a major concern for environmental regulators.

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It's a problem that's only going to get more

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attention and likely stricter rules down the

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line. Especially around water quality. Definitely.

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So by adopting efficient nutrient management

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practices like composting, farms can proactively

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address these environmental concerns. They position

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themselves favorably before those regulations

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get tighter. Staying ahead of the curve. Exactly.

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This proactive approach can not only keep you

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on the right side of the law, but also demonstrate

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to the public that you're taking environmental

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responsibility seriously. And that's increasingly

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important today. We even have a fantastic little

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story from Joel Wuerr that really brings this

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point home. Oh, the fish story. Yeah. He was

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genuinely thrilled when environmental officials

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found sensitive fish species thriving in the

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stream that runs through his farm. I mean, what

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better proof could you ask for? Right. Your nutrient

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management system is working and keeping the

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regulatory folks happy. It's a real win -win.

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Absolutely. Healthy environment, happy regulators,

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and peace of mind for the farmer. It truly is.

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That kind of tangible ecological evidence speaks

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volumes. They can definitely smooth things over

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with regulatory agencies. For sure. Now, the

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information we have does acknowledge that the

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initial costs and... putting these systems in

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place can sometimes be a hurdle. Especially for

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smaller farms. Particularly for smaller family

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farm operations, yeah. But Karen Scanlon from

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the Innovation Center for U .S. Dairy makes a

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really important point. The industry is actively

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looking for ways to make these solutions more

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economically feasible for farms of all sizes.

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So collaboration and innovation are ongoing.

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Right. The key message here is that taking a

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proactive stance on smart manure management is

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crucial, no matter the scale of your operation.

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Don't wait until you're forced. Pretty much.

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Waiting until you're forced to act by regulations

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might mean missing out on the early benefits

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and potentially facing steeper learning curves,

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maybe even penalties. Okay, so we've talked about

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the financial perks and how it can help with

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the regulatory side of things. But there's another

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piece of the puzzle that I know weighs heavily

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on many farmers' minds. Being good neighbors.

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Exactly. Let's be frank, those familiar farm

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aromas, well, they can sometimes ruffle a few

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feathers in the surrounding community. That's

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the elephant in the room, isn't it? Or maybe

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the cowpat in the pasture. Yeah. Unfortunately,

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manure odors are often a primary source of complaints

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from folks living nearby. It's a major pain point.

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However, composting offers a significant and

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very real solution to this very issue. How does

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it help with the smell? The composting process

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itself naturally breaks down many of the volatile

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organic compounds. Those are the things responsible

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for those less than pleasant smells. So it actually

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eliminates the odor -causing stuff. Yeah, it's

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like a natural air freshener working from the

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inside out of the manure pile. The microbes do

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the work. So by composting, we're not just being

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better environmental stewards. We're also being

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better members of our community. Absolutely.

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That has to make a big difference in neighborly

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relations, right? You'd think so. It really can

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shift how the farm is perceived, transforming

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its image from potentially being seen as, well,

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a nuisance. A neighborhood villain. Maybe, yeah.

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To being recognized as a sustainability champion

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within the local area. That's a powerful shift.

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And it's not just about the smell. Remember the

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heat generation. Right, the composting gets hot.

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As the manure undergoes composting at those higher

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temperatures, the information mentions 120 degrees

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air to 140 degrees air at McPhee Farms. That's

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pretty warm. It is. It also effectively eliminates

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many of the pathogens and those persistent weed

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seeds. So it cleans it up, too. Exactly. This

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results in a much cleaner, more stable end product,

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which is something that neighbors concerned about

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their own gardens and the general environment

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can certainly appreciate. It's a tangible benefit

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that extends beyond the farm gates. All right.

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Let's get down to the nitty gritty details. For

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those listening who might be thinking, OK, this

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all sounds promising, but how does this composting

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magic actually happen? Let's dig into the basic

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science. OK. At its heart, composting is a natural

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biological process. Simple as that, really. Nature

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doing its thing. Pretty much. It's the conversion

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of raw manure into a stable and incredibly useful

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soil amendment, thanks to a whole army of beneficial

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microorganisms. And microbes. These tiny but

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mighty workers break down the organic matter

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in the manure, and as they go about their business,

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they generate heat as a byproduct. That's the

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key to killing the bad stuff. That's what takes

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care of those pesky pathogens and weed seeds

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we've been talking about. This breakdown process

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also significantly reduces those odor -causing

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compounds, making the end result much more agreeable.

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So it's controlled decomposition. Think of it

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that way, yeah. We're harnessing nature's recyclers,

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bacteria, fungi, actinomycetes to create something

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valuable. Each has its role breaking down different

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parts of the manure. We also have a mention here

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from Joe Lower about his approach to cropping,

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specifically the importance of leaving roots

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in the soil every day of the year. How does that

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tie in? Joe's approach is really insightful.

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It shows a holistic understanding of soil health.

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Keeping something growing all the time. Exactly.

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By using cover crops like wheat and other crops

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harvested for feed, he's creating a continuous

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cycle of nutrient uptake and release. How does

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that help? These living roots help improve soil

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structure, they enhance water infiltration and

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retention, and they prevent erosion. Big benefits

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right there. And for the microbes. They also

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keep the soil microbiome active, which complements

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the benefits of adding compost. Plus, having

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living roots in the ground for more of the year

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expands the window of opportunity for applying

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the composted manure. Ah, because the soil is

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healthier and ready for it. Right. The soil is

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more resilient and better able to utilize those

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nutrients. It's a system where the plants and

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the soil work with the manure management practices.

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And speaking of the finished product, the compost

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itself, our information gives us some example

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figures for the nutrient content. Yeah, the analysis.

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We're seeing things like nitrogen at 1 .8%, phosphorus

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at 0 .9%, potassium at 1 .5%, and so on. Plus

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the CN ratio and pH. Why is this kind of detail

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so valuable? This detailed nutrient profile is

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incredibly valuable. It allows for much more

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precise nutrient management planning. Moving

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beyond guesswork. Totally. Instead of just guessing

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what's in their manure, farmers have actual data.

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This means they can tailor their compost applications

00:12:50.210 --> 00:12:53.169
to the specific needs of their fields. Optimizing

00:12:53.169 --> 00:12:56.309
for crops. Right. Optimizing plant growth and

00:12:56.309 --> 00:12:59.590
further reducing the need to buy commercial fertilizers.

00:12:59.950 --> 00:13:02.570
It's about moving from a potentially hit -or

00:13:02.570 --> 00:13:04.850
-miss approach to a science -based strategy.

00:13:05.250 --> 00:13:07.490
Applying the right stuff in the right amounts

00:13:07.490 --> 00:13:10.009
at the right time. That's the goal. Maximizing

00:13:10.009 --> 00:13:12.210
efficiency and minimizing environmental impact.

00:13:12.799 --> 00:13:15.419
That CN ratio, for instance, tells you about

00:13:15.419 --> 00:13:17.879
the balance for the microbes. Too low or too

00:13:17.879 --> 00:13:20.340
high, and the process slows down. And the pH

00:13:20.340 --> 00:13:22.580
affects nutrient availability for the plants.

00:13:22.740 --> 00:13:25.360
Correct. So knowing those numbers is key to getting

00:13:25.360 --> 00:13:27.419
the most value. We've touched on Bill McPhee

00:13:27.419 --> 00:13:30.299
and McPhee Farms a few times now, but their experience

00:13:30.299 --> 00:13:32.620
really seems to be a textbook example of how

00:13:32.620 --> 00:13:34.700
to make this work successfully. Let's delve a

00:13:34.700 --> 00:13:37.019
little deeper there. Absolutely. What's really

00:13:37.019 --> 00:13:39.600
significant about McPhee's story, as we mentioned,

00:13:39.820 --> 00:13:43.220
is his initial push wasn't some deep -seated

00:13:43.220 --> 00:13:45.419
environmental mission. It was the regulations.

00:13:45.419 --> 00:13:48.840
It was the need to comply with regulations. This

00:13:48.840 --> 00:13:52.179
really underscores the practical bottom line

00:13:52.179 --> 00:13:54.840
motivation for many farmers when they first start

00:13:54.840 --> 00:13:56.919
looking at composting. Makes sense. It has to

00:13:56.919 --> 00:13:59.029
work financially. But what's inspiring is that

00:13:59.029 --> 00:14:01.730
the benefits he's seen have gone way beyond just

00:14:01.730 --> 00:14:05.070
satisfying the regulators. It shows how a requirement

00:14:05.070 --> 00:14:07.909
can evolve into a real advantage. So walk us

00:14:07.909 --> 00:14:09.649
through their composting process. What does it

00:14:09.649 --> 00:14:11.950
actually look like on the farm? Okay. They start

00:14:11.950 --> 00:14:14.009
by collecting the manure and the bedding material,

00:14:14.309 --> 00:14:16.730
things like leaves and straw. Mixing it all together.

00:14:16.950 --> 00:14:19.110
Yeah, and they arrange it into long, elevated

00:14:19.110 --> 00:14:22.389
piles called windrows. Got it. Like long mounds.

00:14:22.490 --> 00:14:25.149
Exactly. The really crucial part of their method

00:14:25.149 --> 00:14:27.750
is that they turn these piles regularly using

00:14:27.750 --> 00:14:30.350
a compost turner. Why is the turning so important?

00:14:30.789 --> 00:14:34.470
Oxygen. This turning action introduces oxygen

00:14:34.470 --> 00:14:37.179
into the heart of the pile. That's essential

00:14:37.179 --> 00:14:40.220
for the aerobic microorganisms, the good guys,

00:14:40.440 --> 00:14:43.000
to thrive and efficiently break down the organic

00:14:43.000 --> 00:14:45.519
matter. And without oxygen. Without enough oxygen,

00:14:45.720 --> 00:14:47.860
anaerobic conditions can develop. That leads

00:14:47.860 --> 00:14:51.100
to those strong unpleasant odors and a much slower

00:14:51.100 --> 00:14:53.779
decomposition rate. So turning equals faster

00:14:53.779 --> 00:14:57.039
composting and less smell. Pretty much. And remember

00:14:57.039 --> 00:14:59.820
that volume reduction. This regular turning,

00:14:59.960 --> 00:15:02.899
as we noted, led to at least a 60 % reduction

00:15:02.899 --> 00:15:05.840
in their manure volume. 60 %? Yeah. That makes

00:15:05.840 --> 00:15:08.200
handling, storing, transporting much easier.

00:15:08.279 --> 00:15:10.000
Much more efficient, yeah. And it's not just

00:15:10.000 --> 00:15:12.179
for spreading on their own fields, right? They've

00:15:12.179 --> 00:15:15.100
found other clever ways to utilize this composted

00:15:15.100 --> 00:15:17.740
material. Exactly. They've tapped into that new

00:15:17.740 --> 00:15:20.019
revenue stream by selling the surplus compost.

00:15:20.759 --> 00:15:23.879
to other farmers, even local gardeners. But they

00:15:23.879 --> 00:15:26.379
also use their compost turner in other innovative

00:15:26.379 --> 00:15:29.379
ways, like drying bedding packs in their barns

00:15:29.379 --> 00:15:31.440
and pastures. Drying the bedding. How does that

00:15:31.440 --> 00:15:34.000
help? Improves the comfort and hygiene for their

00:15:34.000 --> 00:15:37.120
livestock, which can have a direct positive impact

00:15:37.120 --> 00:15:39.419
on animal health and productivity. Healthier

00:15:39.419 --> 00:15:41.940
cows, potentially more milk. It all connects.

00:15:42.080 --> 00:15:44.120
And what's particularly forward -thinking is

00:15:44.120 --> 00:15:47.120
that Bill McPhee is even exploring using the

00:15:47.120 --> 00:15:49.639
finished compost itself as bedding material.

00:15:49.960 --> 00:15:52.580
Really? Compost is bedding. Yeah, he noted its

00:15:52.580 --> 00:15:54.759
consistency and comfort levels seem comparable

00:15:54.759 --> 00:15:57.899
to sawdust. It really showcases the versatility

00:15:57.899 --> 00:16:00.460
of this resource. From waste product to potential

00:16:00.460 --> 00:16:02.720
bedding, that's quite a transformation. It really

00:16:02.720 --> 00:16:05.100
is. The information we have also provides some

00:16:05.100 --> 00:16:07.019
interesting data comparing manure production

00:16:07.019 --> 00:16:09.840
rates and nutrient concentrations based on different

00:16:09.840 --> 00:16:12.059
housing systems. Right, tie stall versus free

00:16:12.059 --> 00:16:14.259
stall. Yeah, it gives figures for kilograms per

00:16:14.259 --> 00:16:17.799
day per animal and nitrogen and phosphorus levels.

00:16:18.320 --> 00:16:21.000
Why is this kind of data important for our listeners?

00:16:21.299 --> 00:16:23.720
This kind of data provides farmers with valuable

00:16:23.720 --> 00:16:26.200
benchmarks. It helps them understand the typical

00:16:26.200 --> 00:16:28.679
volume and nutrient content they're dealing with

00:16:28.679 --> 00:16:31.559
based on their specific housing system. So knowing

00:16:31.559 --> 00:16:34.620
your starting point. Exactly. It's fundamental

00:16:34.620 --> 00:16:36.639
when you're considering setting up a composting

00:16:36.639 --> 00:16:39.480
operation. Knowing roughly how much manure you're

00:16:39.480 --> 00:16:41.960
producing and its initial nutrient load. Helps

00:16:41.960 --> 00:16:44.240
you figure out the scale needed. Right. How much

00:16:44.240 --> 00:16:46.419
land you'll need for composting and storage.

00:16:46.519 --> 00:16:49.179
The potential volume and nutrient content of

00:16:49.179 --> 00:16:51.679
the finished compost you can expect. It's about

00:16:51.679 --> 00:16:54.559
realistic planning. Of course, any new system

00:16:54.559 --> 00:16:57.159
or practice on a farm is bound to come with its

00:16:57.159 --> 00:16:59.899
set of challenges. What are some common hurdles

00:16:59.899 --> 00:17:02.039
farmers might face when they start composting?

00:17:02.429 --> 00:17:05.049
Moisture management is often the first significant

00:17:05.049 --> 00:17:08.109
learning experience. Bill McPhee himself mentioned

00:17:08.109 --> 00:17:10.609
this. Getting the balance right. Absolutely crucial.

00:17:10.869 --> 00:17:13.910
If the pile gets too wet, too saturated, it can

00:17:13.910 --> 00:17:16.549
quickly turn anaerobic. Meaning bad smells and

00:17:16.549 --> 00:17:20.369
slow decomposition. Exactly. Those really strong

00:17:20.369 --> 00:17:23.349
putrid smells. On the other hand, if the pile

00:17:23.349 --> 00:17:26.109
is too dry, the microbial activity just grinds

00:17:26.109 --> 00:17:29.690
to a halt. Composting takes much longer. So monitoring

00:17:29.690 --> 00:17:32.440
moisture is key. Consistently monitoring and

00:17:32.440 --> 00:17:34.619
adjusting the moisture content is a skill you

00:17:34.619 --> 00:17:36.579
have to develop. And we can't forget about the

00:17:36.579 --> 00:17:38.400
unpredictable nature of the weather, can we?

00:17:38.559 --> 00:17:41.559
Never. That's a factor every farmer deals with

00:17:41.559 --> 00:17:44.420
constantly. How does weather impact composting?

00:17:44.599 --> 00:17:47.160
Well, heavy rainfall can overwhelm uncovered

00:17:47.160 --> 00:17:50.099
piles. That can lead to leaching of valuable

00:17:50.099 --> 00:17:52.759
nutrients, potential runoff issues. Which brings

00:17:52.759 --> 00:17:55.599
back the regulatory concerns. Right. Conversely,

00:17:55.619 --> 00:17:57.920
extended periods of freezing temperatures, especially

00:17:57.920 --> 00:18:00.579
up north, can dramatically reduce the biological

00:18:00.579 --> 00:18:03.559
activity. Slow things right down. Cornell's Waste

00:18:03.559 --> 00:18:05.539
Management Institute estimates decomposition

00:18:05.539 --> 00:18:08.680
rates can plummet by 50 to 75 percent during

00:18:08.680 --> 00:18:11.380
winter in those regions. Wow. So you need a plan

00:18:11.380 --> 00:18:13.660
for weather. It's really important to incorporate

00:18:13.660 --> 00:18:15.839
these seasonal variations into your management

00:18:15.839 --> 00:18:19.009
plan. Maybe adjust pile size. Consider temporary

00:18:19.009 --> 00:18:20.670
covers, things like that. What about the actual

00:18:20.670 --> 00:18:23.109
equipment involved, like those turners? Anything

00:18:23.109 --> 00:18:24.890
to keep in mind there? Equipment maintenance

00:18:24.890 --> 00:18:27.130
is definitely something to factor in. Joe Lower

00:18:27.130 --> 00:18:30.269
offers some wise advice here. What gives? Preventative

00:18:30.269 --> 00:18:32.730
maintenance on your compost turner is essential.

00:18:32.990 --> 00:18:34.869
Just like any other piece of farm machinery,

00:18:35.230 --> 00:18:38.690
avoid costly, time -consuming breakdowns. Treat

00:18:38.690 --> 00:18:41.950
it like your tractor or harvester. Exactly. Regular

00:18:41.950 --> 00:18:44.250
servicing and upkeep will save significant headaches

00:18:44.250 --> 00:18:46.490
and expense in the long run. Keep the operation

00:18:46.490 --> 00:18:49.789
running smoothly. And finally, space. It sounds

00:18:49.789 --> 00:18:51.690
like that could become a limiting factor, particularly

00:18:51.690 --> 00:18:54.910
for larger dairies. Yes, definitely. As your

00:18:54.910 --> 00:18:57.450
operation expands to handle more manure, the

00:18:57.450 --> 00:18:59.970
amount of land needed for active composting,

00:18:59.970 --> 00:19:02.710
curing, and storage naturally increases. How

00:19:02.710 --> 00:19:05.089
much space are we talking? Penn State's Ag Research

00:19:05.089 --> 00:19:08.769
Center estimates roughly 1 .5 to 2 square feet

00:19:08.769 --> 00:19:11.769
per cow just for the active composting phase.

00:19:11.990 --> 00:19:13.670
And that doesn't include curing and storage?

00:19:14.009 --> 00:19:16.579
Nope. you need additional area for those crucial

00:19:16.579 --> 00:19:19.720
stages. So careful strategic planning of your

00:19:19.720 --> 00:19:21.960
composting site is essential to ensure you have

00:19:21.960 --> 00:19:24.259
enough room, especially if you plan to scale

00:19:24.259 --> 00:19:26.519
up. Now this is where things start to get really

00:19:26.519 --> 00:19:28.839
cutting edge and exciting. Our source material

00:19:28.839 --> 00:19:31.039
also delves into some of the latest innovations

00:19:31.039 --> 00:19:33.960
taking manure management to a whole new level.

00:19:34.079 --> 00:19:36.200
Yeah, beyond the basics. Let's kick things off

00:19:36.200 --> 00:19:39.799
by talking about biochar. Biochar is indeed a

00:19:39.799 --> 00:19:42.630
fascinating development. Recent research from

00:19:42.630 --> 00:19:45.049
Cornell has shown that adding biochar during

00:19:45.049 --> 00:19:47.829
composting can lead to some truly remarkable

00:19:47.829 --> 00:19:50.349
reductions in emissions. What kind of reductions?

00:19:50.529 --> 00:19:53.069
Greenhouse gases and other volatile compounds.

00:19:53.309 --> 00:19:57.160
We're talking significant decreases 58 % less

00:19:57.160 --> 00:20:01.759
methane. 58%. 67 % less hydrogen sulfide. 61

00:20:01.759 --> 00:20:05.259
% fewer volatile organic compounds. And a whopping

00:20:05.259 --> 00:20:08.700
70 % decrease in nitrogen oxides. Those are game

00:20:08.700 --> 00:20:10.559
-changing numbers, especially considering the

00:20:10.559 --> 00:20:12.599
environmental focus on agriculture. They really

00:20:12.599 --> 00:20:15.420
are. Those are truly staggering statistics. And

00:20:15.420 --> 00:20:17.180
the information even puts a potential dollar

00:20:17.180 --> 00:20:19.180
figure on the environmental benefits. Right,

00:20:19.240 --> 00:20:21.299
the social cost of greenhouse gases calculation.

00:20:21.920 --> 00:20:25.039
Suggesting savings of over $66 ,000 annually.

00:20:25.349 --> 00:20:28.589
per farm based on EPA estimates. That's serious

00:20:28.589 --> 00:20:30.769
money just from reducing emissions. It absolutely

00:20:30.769 --> 00:20:33.690
is. How exactly is biochar achieving these impressive

00:20:33.690 --> 00:20:36.369
results? What's the science? The researchers

00:20:36.369 --> 00:20:39.289
believe the key lies in biochar's unique porous

00:20:39.289 --> 00:20:41.210
structure. Think of it like a sponge, but on

00:20:41.210 --> 00:20:43.730
a microscopic level. Okay. Lots of surface area.

00:20:43.930 --> 00:20:47.309
Exactly. This increased porosity allows for much

00:20:47.309 --> 00:20:49.890
better oxygen penetration throughout the compost

00:20:49.890 --> 00:20:52.480
pile. Which helps the good aerobic microbes.

00:20:52.779 --> 00:20:55.140
Right. Supports more efficient aerobic decomposition,

00:20:55.579 --> 00:20:58.559
which produces far less methane than anaerobic

00:20:58.559 --> 00:21:02.200
conditions. Plus, that huge surface area allows

00:21:02.200 --> 00:21:05.480
the biochar to absorb gas precursors directly

00:21:05.480 --> 00:21:08.160
onto its surface. So it traps the stuff before

00:21:08.160 --> 00:21:10.500
it becomes a gas. Pretty much. It prevents them

00:21:10.500 --> 00:21:12.640
from being released into the atmosphere. It's

00:21:12.640 --> 00:21:15.579
a two -pronged attack on emissions. And the potential

00:21:15.579 --> 00:21:17.990
benefits don't end there, do they? There's mention

00:21:17.990 --> 00:21:21.029
of carbon credits. Exactly. This is looking ahead,

00:21:21.269 --> 00:21:23.730
but as carbon markets continue to mature and

00:21:23.730 --> 00:21:26.930
develop. Which seems likely. It does. These substantial

00:21:26.930 --> 00:21:29.089
reductions in greenhouse gas emissions could

00:21:29.089 --> 00:21:31.670
potentially position dairy farmers using Bidochar

00:21:31.670 --> 00:21:34.009
to generate revenue through selling carbon credits.

00:21:34.289 --> 00:21:36.569
Getting paid to reduce emissions. It's a really

00:21:36.569 --> 00:21:39.390
promising innovation, potential to significantly

00:21:39.390 --> 00:21:42.410
enhance both environmental sustainability and

00:21:42.410 --> 00:21:45.779
the economic viability of composting. Like getting

00:21:45.779 --> 00:21:48.700
paid to do the right thing. The source also briefly

00:21:48.700 --> 00:21:51.859
touches on anaerobic digestion as another innovative

00:21:51.859 --> 00:21:54.819
approach. How does that fit in? Anaerobic digestion

00:21:54.819 --> 00:21:57.660
is another significant pathway, yeah. It's often

00:21:57.660 --> 00:22:00.140
more suitable for larger -scale dairy operations,

00:22:00.279 --> 00:22:02.920
though. Different process than composting. Completely

00:22:02.920 --> 00:22:05.900
different. Unlike composting, which needs oxygen,

00:22:06.299 --> 00:22:08.940
anaerobic digestion breaks down manure in an

00:22:08.940 --> 00:22:11.769
oxygen -free environment. usually in sealed tanks

00:22:11.769 --> 00:22:14.490
or digesters and the main output the primary

00:22:14.490 --> 00:22:18.190
highly valuable byproduct is biogas which is

00:22:18.190 --> 00:22:20.910
mostly methane methane but isn't that a greenhouse

00:22:20.910 --> 00:22:24.950
gas it is but here it's captured this biogas

00:22:24.950 --> 00:22:27.690
can then be used as a renewable fuel source generate

00:22:27.690 --> 00:22:30.750
electricity heat so turning manure into energy

00:22:30.750 --> 00:22:34.130
exactly further reducing the farm's carbon footprint

00:22:34.130 --> 00:22:36.730
potentially creating another revenue stream through

00:22:36.730 --> 00:22:39.390
energy production or selling the biogas karen

00:22:39.390 --> 00:22:41.869
scanlon highlighted its role in minimizing emissions

00:22:41.869 --> 00:22:44.950
while also creating valuable soil products so

00:22:44.950 --> 00:22:47.329
different tech different benefits may be suited

00:22:47.329 --> 00:22:49.789
for different scales that's a good summary composting

00:22:49.789 --> 00:22:51.789
is often more accessible for a wider range of

00:22:51.789 --> 00:22:54.500
farm sizes Okay, so we've laid out the potential

00:22:54.500 --> 00:22:56.839
benefits, navigated some potential challenges,

00:22:57.039 --> 00:22:59.599
looked at innovations. Now let's talk brass tacks.

00:22:59.799 --> 00:23:02.119
The money question. What kind of upfront investment

00:23:02.119 --> 00:23:05.059
are we looking at for a typical composting system

00:23:05.059 --> 00:23:08.220
on a dairy farm? Okay, for a relatively basic

00:23:08.220 --> 00:23:11.099
windrow composting system, say for a 200 cow

00:23:11.099 --> 00:23:14.799
dairy, the main cost is often the compost turner.

00:23:14.859 --> 00:23:16.819
How much does that run? Estimates range from

00:23:16.819 --> 00:23:20.940
approximately $20 ,000 up to $45 ,000 for a good

00:23:20.940 --> 00:23:23.779
quality, reliable machine. $20 ,000 to $45 ,000.

00:23:23.859 --> 00:23:26.259
Okay. You also need to factor in site preparation

00:23:26.259 --> 00:23:29.440
costs, ensuring proper drainage, containment

00:23:29.440 --> 00:23:31.880
to prevent runoff. That could be in the neighborhood

00:23:31.880 --> 00:23:35.539
of $5 ,000 to $10 ,000. Site prep. Got it. And

00:23:35.539 --> 00:23:37.660
finally, adding in essential monitoring equipment,

00:23:37.880 --> 00:23:40.519
temperature probes. Moisture meters, probably

00:23:40.519 --> 00:23:43.880
another $500 to $1 ,000. So all in, you could

00:23:43.880 --> 00:23:47.099
be looking at, what, $25 ,000 to maybe $55 ,000

00:23:47.099 --> 00:23:49.380
or $60 ,000 to get started with a basic system?

00:23:49.460 --> 00:23:51.640
That's a reasonable ballpark range, yeah. It's

00:23:51.640 --> 00:23:53.859
a significant but potentially very worthwhile

00:23:53.859 --> 00:23:56.740
investment. That is a considerable outlay of

00:23:56.740 --> 00:23:59.200
capital. What kind of return on that investment

00:23:59.200 --> 00:24:02.960
can dairy farmers realistically expect? When

00:24:02.960 --> 00:24:05.740
do they get that money back? Well, a 2020 analysis

00:24:05.740 --> 00:24:08.039
by the University of Minnesota Extension Service

00:24:08.039 --> 00:24:10.940
found something pretty encouraging. Yeah? The

00:24:10.940 --> 00:24:13.339
majority of operations that invested in composting

00:24:13.339 --> 00:24:15.900
saw a complete return on their initial investment

00:24:15.900 --> 00:24:18.900
within a relatively short time frame. Oh, sure.

00:24:19.180 --> 00:24:21.500
Two to three years, typically. Two to three years

00:24:21.500 --> 00:24:23.519
ROI. That's pretty quick for farm investments.

00:24:23.819 --> 00:24:26.420
It is. And the equipment itself, if you maintain

00:24:26.420 --> 00:24:28.980
it properly, can often last more than a decade,

00:24:29.160 --> 00:24:32.480
providing long -term value. And for smaller operations

00:24:32.480 --> 00:24:35.000
where that initial cost is still tough. There

00:24:35.000 --> 00:24:37.660
are strategies. Forming partnerships with neighbors

00:24:37.660 --> 00:24:40.440
to share equipment costs and use. Like a co -op

00:24:40.440 --> 00:24:43.420
model. Sort of, yeah. Or even modifying existing

00:24:43.420 --> 00:24:45.759
farm machinery, if possible, for turning compost,

00:24:45.960 --> 00:24:47.779
although that might be less efficient. We keep

00:24:47.779 --> 00:24:50.140
coming back to their success, but what was McPhee

00:24:50.140 --> 00:24:52.920
Farms' experience? Their initial investment and

00:24:52.920 --> 00:24:55.769
break -even. McPhee Farms invested around $30

00:24:55.769 --> 00:24:58.589
,000 in their system. And they calculated that

00:24:58.589 --> 00:25:00.690
they reached their break -even point in just

00:25:00.690 --> 00:25:03.549
about 18 months. 18 months, wow. And get this,

00:25:03.569 --> 00:25:06.490
that impressive payback period was based solely

00:25:06.490 --> 00:25:09.829
on savings from reduced manure handling costs

00:25:09.829 --> 00:25:12.490
and lower fertilizer expenses. It didn't even

00:25:12.490 --> 00:25:15.069
count the compost sales. didn't even factor in

00:25:15.069 --> 00:25:16.829
the additional income they were generating from

00:25:16.829 --> 00:25:19.529
selling the finished compost. That really underscores

00:25:19.529 --> 00:25:21.589
the rapid financial benefits a well -managed

00:25:21.589 --> 00:25:24.130
system can deliver. So for those listening who

00:25:24.130 --> 00:25:26.289
are now seriously considering this, thinking,

00:25:26.450 --> 00:25:29.950
okay, I want to stop flushing money away, what

00:25:29.950 --> 00:25:32.210
are some concrete actions they can take to get

00:25:32.210 --> 00:25:34.670
the ball rolling? Our source material lays out

00:25:34.670 --> 00:25:36.930
a really clear and actionable five -step plan,

00:25:37.109 --> 00:25:39.970
logical steps. Let's hear them. Step one. The

00:25:39.970 --> 00:25:42.529
very first thing. Thoroughly assess your current

00:25:42.529 --> 00:25:44.569
situation. Know where you stand now. Exactly.

00:25:45.210 --> 00:25:47.890
Document the volume of manure your farm produces.

00:25:48.450 --> 00:25:51.029
Understand your current costs for handling and

00:25:51.029 --> 00:25:53.950
disposal. And be crystal clear on any relevant

00:25:53.950 --> 00:25:56.869
regulations in your specific area. Okay, assessment

00:25:56.869 --> 00:25:59.970
first. Step two. Absolutely crucial. Start with

00:25:59.970 --> 00:26:03.109
comprehensive soil and manure testing. Test everything.

00:26:03.349 --> 00:26:05.630
You need to know the precise nutrient profile

00:26:05.630 --> 00:26:08.740
of both your soil and your manure. That's fundamental

00:26:08.740 --> 00:26:11.960
for developing an effective, tailored plan. You

00:26:11.960 --> 00:26:14.039
can't manage what you don't measure. Makes perfect

00:26:14.039 --> 00:26:16.759
sense. What's the third step? Step number three

00:26:16.759 --> 00:26:19.240
is all about building your team and your knowledge

00:26:19.240 --> 00:26:23.339
base. Don't go it alone. Definitely not. Actively

00:26:23.339 --> 00:26:26.380
connect with certified crop advisors, your local

00:26:26.380 --> 00:26:29.579
soil and water conservation district folks, and

00:26:29.579 --> 00:26:32.000
importantly, talk to other dairy farmers who

00:26:32.000 --> 00:26:35.039
are already successfully composting. Their real

00:26:35.039 --> 00:26:37.259
-world experience and practical guidance can

00:26:37.259 --> 00:26:40.039
be absolutely invaluable. Learn from those already

00:26:40.039 --> 00:26:43.420
doing it. Okay, step four. Fourth. Based on all

00:26:43.420 --> 00:26:45.200
the info you've gathered, your assessment, your

00:26:45.200 --> 00:26:47.779
tests, the advice you need to carefully design

00:26:47.779 --> 00:26:50.700
your compost system. Tailor it to the farm. Exactly.

00:26:51.400 --> 00:26:53.539
Determine the right type and size of equipment

00:26:53.539 --> 00:26:55.920
you'll need. Figure out the space requirements

00:26:55.920 --> 00:26:59.059
on your farm. Establish the specific processes

00:26:59.059 --> 00:27:01.339
turning frequency, moisture targets that will

00:27:01.339 --> 00:27:04.480
work best for your unique needs, and scale. And

00:27:04.480 --> 00:27:08.500
what's the final crucial step? Step five. Finally,

00:27:08.539 --> 00:27:11.079
it's absolutely essential to track your results

00:27:11.079 --> 00:27:14.559
diligently. Monitor progress. Continuously. This

00:27:14.559 --> 00:27:17.140
means regularly monitoring the quality of your

00:27:17.140 --> 00:27:19.779
compost through testing. But maybe even more

00:27:19.779 --> 00:27:22.240
importantly, keep a close eye on the financial

00:27:22.240 --> 00:27:25.160
impact composting is having on your overall farm

00:27:25.160 --> 00:27:27.779
operation. See if it's actually saving and making

00:27:27.779 --> 00:27:30.660
money. Right. This ongoing monitoring lets you

00:27:30.660 --> 00:27:33.440
fine -tune your system over time and clearly

00:27:33.440 --> 00:27:35.759
demonstrates the true value of this investment

00:27:35.759 --> 00:27:38.450
to yourself, maybe your lender, Maybe others.

00:27:38.690 --> 00:27:40.630
To really hammer home the potential financial

00:27:40.630 --> 00:27:43.509
impact, let's just revisit those estimated benefits.

00:27:43.869 --> 00:27:47.150
The information suggests around $18 per acre

00:27:47.150 --> 00:27:49.450
in fertilizer savings. Yep, average from that

00:27:49.450 --> 00:27:52.390
Wisconsin study. And for, say, a 600 -acre farm,

00:27:52.509 --> 00:27:55.430
that quickly adds up to over $10 ,000 annually,

00:27:55.630 --> 00:27:59.250
just in fertilizer savings. $10 ,800, yeah. Not

00:27:59.250 --> 00:28:01.130
insignificant. Then you've got the potential

00:28:01.130 --> 00:28:03.789
for additional revenue from selling excess compost,

00:28:04.029 --> 00:28:07.369
like McPhee, at $20 a ton. That could be significant

00:28:07.369 --> 00:28:09.369
depending on your volume and market. Could easily

00:28:09.369 --> 00:28:13.170
be thousands more. And when you factor in the

00:28:13.170 --> 00:28:15.170
potential long -term savings associated with

00:28:15.170 --> 00:28:17.930
reduced environmental impact, especially if you're

00:28:17.930 --> 00:28:20.369
looking at innovations like biochar with those

00:28:20.369 --> 00:28:23.740
huge emission reductions. $66 ,000 potential

00:28:23.740 --> 00:28:26.740
impact figure. The total annual benefit could

00:28:26.740 --> 00:28:29.859
realistically climb well into the tens of thousands

00:28:29.859 --> 00:28:32.640
of dollars, maybe even push towards six figures

00:28:32.640 --> 00:28:34.559
for some operations. It's certainly possible.

00:28:34.599 --> 00:28:36.599
The potential is there. It's not something any

00:28:36.599 --> 00:28:39.700
farm can afford to just ignore. Exactly. The

00:28:39.700 --> 00:28:41.599
fundamental question really boils down to this.

00:28:41.980 --> 00:28:44.880
Can you afford to keep treating manure as just

00:28:44.880 --> 00:28:48.740
a waste product? Or maybe. Can you afford not

00:28:48.740 --> 00:28:51.019
to explore its potential as a valuable resource?

00:28:51.440 --> 00:28:53.900
Right. With the clear financial advantages, the

00:28:53.900 --> 00:28:56.599
benefits in navigating regulations, improving

00:28:56.599 --> 00:28:59.400
community relations. And the potential for future

00:28:59.400 --> 00:29:03.200
revenue streams like carbon credits. Composting

00:29:03.200 --> 00:29:05.259
presents a really compelling opportunity for

00:29:05.259 --> 00:29:07.680
modern dairy operations. The technology isn't

00:29:07.680 --> 00:29:09.700
brand new either. No, it's well established.

00:29:09.940 --> 00:29:12.559
The economics are increasingly attractive. And

00:29:12.559 --> 00:29:14.519
the farmers who are embracing these practices,

00:29:14.740 --> 00:29:17.019
the early adopters, they're already reaping the

00:29:17.019 --> 00:29:19.619
rewards. That manure pile isn't just something

00:29:19.619 --> 00:29:22.170
you have to deal with. It's a hidden asset. Waiting

00:29:22.170 --> 00:29:25.009
to be unlocked. So the real question for everyone

00:29:25.009 --> 00:29:28.289
listening is, are you going to seize this opportunity

00:29:28.289 --> 00:29:31.029
or are you going to watch your neighbors do it?

00:29:31.130 --> 00:29:33.950
That's a powerful way to frame it. So for someone

00:29:33.950 --> 00:29:36.829
who's feeling motivated, ready to stop watching

00:29:36.829 --> 00:29:39.609
and start doing, what's the very first call they

00:29:39.609 --> 00:29:41.609
should make? The information we've looked at

00:29:41.609 --> 00:29:44.509
has a great simple suggestion. Reach out to your

00:29:44.509 --> 00:29:47.109
local agricultural extension office. The extension

00:29:47.109 --> 00:29:50.339
office. Good resource. They are a fantastic resource.

00:29:50.460 --> 00:29:53.200
They can provide valuable information, guidance

00:29:53.200 --> 00:29:56.299
tailored to your specific region, connect you

00:29:56.299 --> 00:29:58.519
with experts, maybe even funding opportunities.

00:29:58.720 --> 00:30:01.140
It's the perfect first step. So to bring it all

00:30:01.140 --> 00:30:03.400
together, it's clear that manure is so much more

00:30:03.400 --> 00:30:05.980
than just a byproduct of dairy farming. Way more.

00:30:06.160 --> 00:30:09.079
It's a valuable resource brimming with untapped

00:30:09.079 --> 00:30:11.799
potential to significantly improve your farm's

00:30:11.799 --> 00:30:14.480
bottom line, strengthen your relationships with

00:30:14.480 --> 00:30:17.279
regulators and your community. And even position

00:30:17.279 --> 00:30:19.819
you for emerging opportunities in sustainable

00:30:19.819 --> 00:30:22.880
agriculture. The key takeaway is that a strategic

00:30:22.880 --> 00:30:25.740
approach to composting can transform what's often

00:30:25.740 --> 00:30:28.619
seen as a liability into a genuine profit center.

00:30:28.799 --> 00:30:32.099
A true asset. we strongly encourage you to seriously

00:30:32.099 --> 00:30:34.980
consider the hidden potential within your manure

00:30:34.980 --> 00:30:37.819
piles. Explore how smart composting strategies

00:30:37.819 --> 00:30:40.819
can contribute to the long -term financial and

00:30:40.819 --> 00:30:43.180
environmental sustainability of your farm. Don't

00:30:43.180 --> 00:30:46.299
leave that money on the table or in the pile.

00:30:46.460 --> 00:30:49.359
Exactly. Start looking at that manure not as

00:30:49.359 --> 00:30:51.180
a problem to be dealt with, but as your farm's

00:30:51.180 --> 00:30:53.599
hidden goldmine just waiting to be extracted.

00:30:53.960 --> 00:30:55.900
And with that thought, we've reached the end

00:30:55.900 --> 00:30:58.309
of this deep dive. Thanks for tuning in. That

00:30:58.309 --> 00:31:00.789
wraps up another episode of the Bullvine Podcast.

00:31:01.309 --> 00:31:04.049
Thank you for joining us as we continue to push

00:31:04.049 --> 00:31:07.109
the boundaries of dairy farming innovation. If

00:31:07.109 --> 00:31:09.369
you found value in today's discussion, please

00:31:09.369 --> 00:31:11.670
take a moment to subscribe to our podcast on

00:31:11.670 --> 00:31:13.609
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00:31:13.829 --> 00:31:16.509
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00:31:16.670 --> 00:31:19.509
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00:31:20.130 --> 00:31:24.630
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00:31:24.630 --> 00:31:27.490
-depth articles industry analysis, and exclusive

00:31:27.490 --> 00:31:30.750
content that you won't find anywhere else. Connect

00:31:30.750 --> 00:31:33.069
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00:31:33.069 --> 00:31:36.589
and share your thoughts. Until next time, keep

00:31:36.589 --> 00:31:39.309
innovating, keep challenging the status quo,

00:31:39.490 --> 00:31:41.890
and remember that the future of dairy belongs

00:31:41.890 --> 00:31:44.230
to those who aren't afraid to think differently.

00:31:44.690 --> 00:31:48.069
This is the Bullvine Podcast, signing off.
