WEBVTT

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This episode brought to you by Danfoss, engineering

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solutions that increase productivity, reduce

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emissions, lower energy consumption, and enable

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electrification. Learn more at danfoss .com.

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Well, hello, everyone. Thank you so much for

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joining us once again on Did You Know, the ESCO

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HVAC podcast. So today we're spending some time

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with Dean Groff, Sales and Service Manager, Danfoss.

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How are you, sir? Doing fantastic, Clifton. How

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are you? I'm doing great. I'm very excited about

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our industry. I know it's a transitional time

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and a lot of people are struggling with changes

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and transitions and regulations, but I actually

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find it fascinating. As a refrigeration technician,

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I really spent most of my time in that CFC to

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HCFC transition into HFCs and spent a little

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bit of time with A3s, primarily like R290. So

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I came out of the field about seven years ago

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as a commercial refrigeration technician. And

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things like CO2 were just starting to hit the

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market in new construction. And many of our educators,

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like myself, have came out of the field, probably

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been out for a few years, and may not be comfortable

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with CO2. But it really is like the emerging

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refrigerant in our industry, wouldn't you say?

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Yeah, yeah, I would think. I mean, at this point,

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from what I'm seeing, especially in the food

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retail side of the world, yeah, overwhelmingly,

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all of your big players, or at least new stores,

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are going CO2. On retrofits, there are some fluctuations

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out there on what direction it's heading, but

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predominantly, you're seeing CO2 more and more.

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Okay, and now, are we seeing many challenges,

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especially in that food retail industry, as we're

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moving into these ultra -low GWP refrigerants

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like CO2? Yeah, if you look at CO2, I think there

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were some challenges here, especially in North

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America, where there just wasn't a strong knowledge

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base on the technician side of it. on how CO2

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operates, especially when it goes transcritical

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and all the things that you have to think through

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on that. And also at the same time, you're introducing

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a lot more controls into the system. They're

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controls that they never dealt with before. I

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like to think about it as going from a carbureted

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engine to a fuel injected engine, right? Exactly.

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I tell technicians when I'm talking to them,

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if you're not bringing a computer to the job

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site, you're not going to be able to work on

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this stuff. Yeah. It's just the reality of where

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we're at. Yeah. And it's important for us to

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understand that and help prepare our students

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for these technologies. You know, many of our

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educators, especially ones that, you know, may

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have been out of the field for a while, might

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not have been at that place in the industry where

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they were using digital tools as part of their

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daily work. But even seven years ago, you know,

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I had an iPad in my tool bag. I had my hand tools

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and the back pouch was the padded zippered spot

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for my iPad. And everything that I worked on,

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I pulled up. I was using things like Site Manager

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and UltraSight where I could be off -site and

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look at my own pieces of equipment. And so it

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really is a very important part of today's HVACR

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technician. And incorporating that into the classroom

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could be a... difficult thing if you're not comfortable

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with it but you know we're here to let you know

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that you have resources you have absolutely there

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are a ton of resources out there i mean if you

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look at the agency you'll get nsarc and what

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they're doing with their training summits and

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getting out there i mean they're they're focused

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on not only the theory of co2 yeah but also how

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do you launch it how do you implement it how

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do you get it to work and and it's important

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that all the players from the the commissioning

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engineering and techs out there to the sustaining

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engineers that they understand what they're doing

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what each one of these components do in the system

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because it doesn't take much in a co2 world to

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blow a charge right i mean the tolerances are

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just so small there Exactly. I'm glad you brought

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up NASRC. We're actually doing a co -release

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of an introduction to CO2 training for the classroom,

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particularly for educators to get comfortable

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with this curriculum, really an introduction

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into it. Because there are some things that are

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different, but there's a lot of benefits. Can

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you talk us through some of the benefits of going

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to CO2 over some of our traditional refrigerants,

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say like 404s? Well, first of all, you've got

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the GWP, right? So you're doing good things for

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the environment there. And quite frankly, at

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this point, you're going to have to change to

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something anyway, right? At some point, you're

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going to have to do something with your refrigeration,

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whether you go to CO2 or you go to an HFO or

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whatever. I think that's a decision that each

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independent end user needs to make, right, on

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what's best for them. But if you look at CO2,

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it pretty much future -proofs you, right? I mean,

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the GWP is non -existent. if you once you learn

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it and you get it to work and you already changed

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over there you're done you don't have to do any

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more for the life of that equipment um i think

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if you look at some of the other refrigerants

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out there there is some risk you know right and

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not not that there's not risk with co2 you've

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got the implementation risk right what do you

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do with transcritical and the pressures and things

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like that you've got to think through but then

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with some of the other solutions you've got risks

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on what's going to happen with the pfafs right

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That's a little bit unknown right now. It really

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is. I think if you talk to all of the end users

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and educate them, and it's up to them. What's

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the best solution for them? I don't think it's

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a one -size -fits -all solution. No, you're right.

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And I think that's important for us to discuss.

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If I'm a business owner or if I'm a property

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manager and I'm looking at what those solutions

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are, a lot of times it comes down to initial

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cost and investment. But like you said, there

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are a lot of factors we have to look at. Most

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of our existing stores, if they're going to be

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looking at that potential retrofit, they're probably

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working with an HFC refrigerant now. High volumes

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of HFC refrigerants. Most of my stores would

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have... around 2 ,000 pounds to 2 ,500 pounds

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of refrigerant in all the combinations of the

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different medium temp and low temp racks and

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air conditioning. So as we start looking at those

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large quantities of refrigerant, those HFCs are

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getting very expensive and are going to go through

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a short supply. Yeah, I mean, that's the intention

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of the AMAC, right? Part of that is reducing

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the supply. And if you take what we learned in

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Europe, you reduce the supply and you can get

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some. Very large impacts on the price of refrigerant

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doubling within a matter of weeks. And it will

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get to some point where you just can't afford

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to refill your system. Yeah, absolutely. You

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know, one of the topics that you brought up is

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one that is it's I wouldn't say it's a controversial

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topic. It's one that we need good. education

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on, quality education on what PFAS is and what

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some of our alternative refrigerant solutions

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are. Because when we look at refrigerants, there

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is no perfect solution, right? Our perfect solution

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is H2O. We're just probably not going to get

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there anytime in the near future. So when we

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look at refrigerants, whether you go with a natural,

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like a CO2 that may have higher operating pressures,

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well, if you look at some of the others, like

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our HFOs, Some are newer refrigerants. Some are

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actually older refrigerants that we haven't used.

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You'll take things like R1234YF. When you look

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at things like that's tetrafluoropropene, it

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was actually patented in 1960, right? It's a

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chemical that's been around for a long time.

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It just didn't really find its right fit until

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recently when we started relooking at some of

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these lower GWP refrigerants that are mildly

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flammable. And so many times we have to weigh.

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what those options are as a business owner versus

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a you know just a single single refrigerant solution

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because some of these hfos are mildly flammable

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which could throw in a whole different perspective

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when we're looking at refrigerant management

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Yeah, I mean, you just look at the 2 -89, right,

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that you've got to comply to with any A2L. You

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know, the three pillars of that. You've got to

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find a leak, detect it in a certain amount of

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time. You've got to react to that and isolate

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it. Then you've got to mitigate it with something.

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How you implement that is, I mean, there's different

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strategies out there, but it's a risk and it's

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more controls, right? And you're back to the

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control aspect of it. Even when you look at the

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air conditioning systems that are going to be

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on the roof, more controls in those same issue,

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they're A2Ls. Yeah. When we think about these

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things that we need to know, we talk about mitigation.

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Some business owners may be familiar with systems

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like this we've used in the past. If you take

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an earlier generation grocery store that had

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a compressor rack room where all of the compressors

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were in one room, it had louvers on the exterior

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wall and exhaust fans on the ceiling, and we

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had refrigerant leak detection in that room.

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The whole principle was if we had a large refrigerant

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leak, we could actually open up fresh air from

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the outside and vent that refrigerant outdoors.

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Yep. That works well in that installation. But

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when we start looking at the rest of the components

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within the rest of the structure, that was never

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accounted for in our earlier generations. So

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if we look at things like mildly flammable, are

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you seeing a significant investment in these

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mitigation systems that would be used for, say,

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an A2L complete system? Yeah, I've seen a lot

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of discussions around it. I have not physically

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seen one implemented in a store yet, but yeah,

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there's investments being made on the control

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logic and also the line components that go into

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all of that, the isolation and the mitigation

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portion of it. Yeah. And there's a lot to understanding

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that. That's the reason we try to have our manufacturers

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come on the show and discuss things so that we're

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not getting secondhand, thirdhand, fourthhand

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information. And as an audience, you can tell

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that a lot of these are new strategies that we

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are facing. And so we're really just now starting

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to implement a lot of these A2L mitigation strategies,

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which is why CO2, I believe, is such a good solution

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because it reduces a lot of that. when we start

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looking at the replacements of refrigerants,

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the regulations behind CO2 are very different

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than other refrigerants. Is that anything that

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you can speak to? As far as the reclamation?

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Yeah. I mean, for one thing, you could vent it.

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Exactly. So I don't know whether that's necessarily

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an advantage. There's a lot of discussions right

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now on what sort of bar do you actually design

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a system for? Sure. Because even though CO2 is...

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You can vent it legally, right? Is that something

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you want to do? Because you do have a limited

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supply of stuff and it costs money. So do you

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design the system to go up to 120 bar? Do you

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design it something lower and mitigate your risk

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as far as a blow off of refrigerant, right? How

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long can I go without electricity if that should

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happen before I lose a charge, right? And all

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those things are under discussion on where ultimately

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we'll end in designs here in the US. Yeah, which

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gives us a lot of options and depends on the

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region that the structure is in as well. There

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are situations where you may end up having a

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cascaded style system where you're using CO2

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within the store, but they're using a different

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refrigeration system with an HFO or potentially

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an HFC to move that heat from the CO2 to outdoors.

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Are you seeing very many of those systems being

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designed? Some. Yeah, some of them. I've seen

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more of that probably in the retrofit than the

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new store. New store predominantly you're seeing

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either straight CO2 or if they're a smaller footprint

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store, you've also seen the micro distributed

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systems that use either, you know, like propane

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or, you know, HFC, which is another option that's

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out there. Tell me about that system. It's smaller,

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self -contained, either air cooled condensers

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or water cooled condensers. So when we talk about

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CO2, we're primarily talking about the entire

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store. What applications are we using CO2 for?

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Is it a medium temp only application? Is it a

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low temp application? Can those systems be combination?

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Yeah, so they can be combination. They're both

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medium and low temperature. The other thing that

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you can do with CO2 is you can recover the heat,

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right? So you can do things with that heat recovery

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because you've got a higher temperature there

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on the discharge. There's a lot of energy that

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you can make use of that we typically just blow

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off in the air, right? Yeah, it's kind of crazy

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to think about the amount of heat that we actually

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just release back into the atmosphere instead

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of utilizing. I remember as a young technician,

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I worked in an older IGA. Here in the Midwest,

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we have a lot of IGAs that were built in the

00:12:51.269 --> 00:12:54.330
1970s, 80s, and in the 90s. And in this particular

00:12:54.330 --> 00:12:56.490
one, it was my first introduction into a heat

00:12:56.490 --> 00:12:58.470
recovery off from the refrigeration system. And

00:12:58.470 --> 00:13:02.129
it was a direct heat recovery off from the discharge

00:13:02.129 --> 00:13:04.830
of the compressors in the rack room that came

00:13:04.830 --> 00:13:08.009
back. for domestic hot water heating, as well

00:13:08.009 --> 00:13:09.529
as heating within the building. And I thought,

00:13:09.570 --> 00:13:11.129
well, that's a brilliant idea. Why doesn't every

00:13:11.129 --> 00:13:13.330
building start utilizing technology like that?

00:13:14.029 --> 00:13:16.370
And so with CO2, I think we have that ability

00:13:16.370 --> 00:13:19.409
to start focusing on that more and using that

00:13:19.409 --> 00:13:21.570
energy instead of just releasing it into the

00:13:21.570 --> 00:13:25.789
atmosphere. Absolutely. Danfoss has a store that

00:13:25.789 --> 00:13:28.129
we have operating on our campus in Denmark that

00:13:28.129 --> 00:13:31.210
is a carbon neutral store. And it's all about

00:13:31.210 --> 00:13:34.269
managing your energy, right? It's taking that

00:13:34.269 --> 00:13:36.269
energy, using it where you need it and not just

00:13:36.269 --> 00:13:38.809
throwing it away. Yeah, exactly. Because it's

00:13:38.809 --> 00:13:41.090
a significant amount of heat and the energy that's

00:13:41.090 --> 00:13:43.509
used to just move that heat. And then in many

00:13:43.509 --> 00:13:46.269
times, firing up gas -fired appliances to be

00:13:46.269 --> 00:13:48.409
able to put the heat back into the structure.

00:13:48.529 --> 00:13:52.690
So really, it seems to be a waste of energy if

00:13:52.690 --> 00:13:55.090
we're not utilizing it properly. Yep. And you're

00:13:55.090 --> 00:13:56.850
seeing more and more of that here in North America.

00:13:56.950 --> 00:13:59.590
So taking advantage of that extra heat recovery

00:13:59.590 --> 00:14:03.399
where you can, right? Yeah, I've talked to many

00:14:03.399 --> 00:14:06.179
of our chiller manufacturers that just came back

00:14:06.179 --> 00:14:08.419
from the Johnson Controls Advanced Development

00:14:08.419 --> 00:14:11.120
Engineering Center, where we're looking at heat

00:14:11.120 --> 00:14:13.519
pump chillers that are focusing on this because

00:14:13.519 --> 00:14:15.139
we're finally as an industry starting to look

00:14:15.139 --> 00:14:17.320
at, well, where do we need to put the heat? Because

00:14:17.320 --> 00:14:19.259
the beauty of using a refrigeration circuit is

00:14:19.259 --> 00:14:21.080
that we can move it. You know, we're not creating,

00:14:21.259 --> 00:14:24.399
we're moving heat. And so the applications become

00:14:24.399 --> 00:14:27.200
endless because what if I had a grocery store

00:14:27.200 --> 00:14:31.080
that is next to an apartment building and I'm

00:14:31.080 --> 00:14:34.730
in. the northern states. Well, I can pull all

00:14:34.730 --> 00:14:37.730
of the heat off from my products and I could

00:14:37.730 --> 00:14:42.090
even put it into a system where I'm actually

00:14:42.090 --> 00:14:44.909
using it as a utility that I can get back to

00:14:44.909 --> 00:14:48.230
other buildings, other facilities and repurpose

00:14:48.230 --> 00:14:51.210
that heat instead of constantly generating and

00:14:51.210 --> 00:14:52.970
releasing and generating and releasing. We can

00:14:52.970 --> 00:14:56.230
now actually think about moving heat in a broader

00:14:56.230 --> 00:14:58.850
perspective. Yeah. And then it goes back to using

00:14:58.850 --> 00:15:01.460
the energy that you have wisely, right? And not

00:15:01.460 --> 00:15:04.159
just throwing it away. Yeah, yeah, for sure.

00:15:04.759 --> 00:15:08.059
So as we start looking at grocery stores going

00:15:08.059 --> 00:15:10.379
forward, there's a lot that's going to be required

00:15:10.379 --> 00:15:13.440
for training, not just of the building owners,

00:15:13.659 --> 00:15:16.659
but as the engineers, the designers and technicians.

00:15:17.600 --> 00:15:22.039
What are you starting to see at Danfoss in training

00:15:22.039 --> 00:15:26.889
for CO2? So we started out early on, and I think

00:15:26.889 --> 00:15:29.389
the industry is doing a big lift here, right?

00:15:29.470 --> 00:15:31.669
And all of your component manufacturers and the

00:15:31.669 --> 00:15:34.690
OEMs are all supporting this and is trying to

00:15:34.690 --> 00:15:37.970
train just the basics of CO2, right? What happens

00:15:37.970 --> 00:15:40.529
subcritical? What happens transcritical? And

00:15:40.529 --> 00:15:42.669
I think we're well down the road on that. And

00:15:42.669 --> 00:15:44.669
you've got, like I said, NSARC that are supporting

00:15:44.669 --> 00:15:47.090
this and other agencies, right, to try to get

00:15:47.090 --> 00:15:48.789
that basic training out there. And I think we're

00:15:48.789 --> 00:15:51.139
at a point now where there's a... pretty good

00:15:51.139 --> 00:15:53.159
solid understanding you know there's still the

00:15:53.159 --> 00:15:55.460
rural areas right that that don't have this training

00:15:55.460 --> 00:15:57.299
we need to get out there but you've got a good

00:15:57.299 --> 00:16:00.120
understanding right now of the theory of co2

00:16:00.120 --> 00:16:03.220
right so now you're looking at the control logic

00:16:03.220 --> 00:16:04.980
and what happens and how do you actually run

00:16:04.980 --> 00:16:07.720
the system i was on a phone call the other day

00:16:07.720 --> 00:16:10.139
and there was a fire marshal they wanted to do

00:16:10.139 --> 00:16:12.320
a test for the fire alarms we'll just shut it

00:16:12.320 --> 00:16:14.409
down And then fire it back up here in a little

00:16:14.409 --> 00:16:17.409
bit. No, we don't want to do that. We need to

00:16:17.409 --> 00:16:21.990
rethink this. Not that simple. But, you know,

00:16:21.990 --> 00:16:24.429
getting that fundamental understanding of what

00:16:24.429 --> 00:16:26.529
you don't do and what you do do and how that

00:16:26.529 --> 00:16:29.190
logic happens when a system shuts down and how

00:16:29.190 --> 00:16:33.509
you start a backup and those methodologies. And

00:16:33.509 --> 00:16:36.529
where can people learn more about training that

00:16:36.529 --> 00:16:38.830
Danfoss offers, especially when it comes related

00:16:38.830 --> 00:16:42.460
to CO2 products? We've got a training page just

00:16:42.460 --> 00:16:46.539
dedicated for CO2 on its own. I'd have to look

00:16:46.539 --> 00:16:48.600
up the address. I'll email that to you. But if

00:16:48.600 --> 00:16:50.779
you just Google Dan Foss CO2 training, there

00:16:50.779 --> 00:16:54.639
are probably 4 ,000 plus hours of training out

00:16:54.639 --> 00:16:57.139
there. on different concepts, different controls,

00:16:57.299 --> 00:17:00.639
different systems, everything from basic operation

00:17:00.639 --> 00:17:03.899
to advanced controls. And then we also have our

00:17:03.899 --> 00:17:05.559
own training where we'll train you on controls.

00:17:05.720 --> 00:17:08.460
And we also have a mobile training unit that

00:17:08.460 --> 00:17:09.700
we're getting ready to launch and take around

00:17:09.700 --> 00:17:14.980
the US. It's designed to be representative of

00:17:14.980 --> 00:17:18.319
an actual rack. So when the technicians get there,

00:17:18.359 --> 00:17:20.160
they're going to be looking at it. The controls

00:17:20.160 --> 00:17:22.099
will be there. It's got the compressor sets there.

00:17:22.160 --> 00:17:25.259
It's got the gas cooler there. And you're able

00:17:25.259 --> 00:17:28.700
to open and shut louvers to adjust the load where

00:17:28.700 --> 00:17:31.220
you're seeing the compressors ramp up. from variable

00:17:31.220 --> 00:17:33.640
speed you're seeing the ejectors as this has

00:17:33.640 --> 00:17:36.200
got an ejector system on a kick in and that's

00:17:36.200 --> 00:17:38.059
where you're starting to see the technicians

00:17:38.059 --> 00:17:40.559
or at least where i've used it it starts to click

00:17:40.559 --> 00:17:43.440
from theory to application right and then you

00:17:43.440 --> 00:17:45.779
you see the light bulb go off like now i understand

00:17:45.779 --> 00:17:48.900
what's happening exactly um and there are a lot

00:17:48.900 --> 00:17:50.700
of companies out there that have these type of

00:17:50.700 --> 00:17:53.720
systems that are training not just danfoss Well,

00:17:53.759 --> 00:17:55.859
we sure appreciate the commitment that Dan Foss

00:17:55.859 --> 00:17:58.759
has to education and industry. I encourage everyone

00:17:58.759 --> 00:18:01.660
to go to danfoss .com, learn a little bit more

00:18:01.660 --> 00:18:03.839
about what's happening with Dan Foss and do some

00:18:03.839 --> 00:18:05.759
searching for the CO2 training. We'll put links

00:18:05.759 --> 00:18:08.819
to that into the description of the video. And

00:18:08.819 --> 00:18:11.880
Dean, I sure appreciate you joining us and hope

00:18:11.880 --> 00:18:13.779
to dive a little bit deeper into these conversations

00:18:13.779 --> 00:18:16.099
in the future. I hope so, too. And I think if

00:18:16.099 --> 00:18:18.240
there's one thing that I could leave with the

00:18:18.240 --> 00:18:20.779
technicians out there is learn CO2. It's coming.

00:18:20.839 --> 00:18:23.230
It's not going to go away. Learn it. And you're

00:18:23.230 --> 00:18:25.450
going to be set for a long time. I completely

00:18:25.450 --> 00:18:27.150
agree. Well, thank you very much for joining

00:18:27.150 --> 00:18:28.769
us. Thank you, sir. Have a good day.
