WEBVTT

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All right, everyone. Thank you so much for joining

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us once again on Did You Know? The ESCO HVAC

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Podcast. So we're spending some time again with

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Rob Larson. Rob, how are you? Good. How are you?

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I'm doing great. You know, we just had an episode

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not too long ago that we did at the... HVAC Excellence

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National HVACR Education Conference. But there's

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so many other topics that we can talk about.

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I'm actually broadcasting today from SkillsUSA

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competition down here in Atlanta, Georgia. We're

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working with technicians to understand new technologies

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and ways that we can be more efficient at the

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work that we do. One of the things that gets

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overlooked in our industry way too often is the

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proper commissioning of systems. And it's interesting

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that when you work on the water side and you're

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in the boiler side, there's commissioning requirements

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for every installation. But in HVAC, we're not

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really there yet, but we can be and we should

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be. So, Rob, let's talk a little bit about like

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your training programs and talk about commissioning

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and some proper practices. Okay, so. the most

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like you said commissioning is is the top thing

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that manufacturers are pounding us for when it

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comes to training yeah they most manufacturers

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are putting in their literature at the end of

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the book just it's literally two pages two pages

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easy to fill out most of the information is just

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to customers information and a model and serial

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number right so that's kind of what they're looking

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for you to record some measurements so the passion

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i have with commissioning, it gets pretty deep.

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I don't know how, but I just, whenever I talk

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about a customer and I do most of what I do is

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tech support for, for an HVAC distributor, general

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appliance plant. So when a customer comes in

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and he purchased a furnace coil condenser from

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us, I have an opportunity to see this equipment

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go out our door, you know, and when I see that

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equipment leave, it's brand new equipment. it's

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all in a box pretty much not bothering anybody

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just sitting there waiting to be brought to life

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right percent so it goes out the door these guys

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install it and you know once they're done they

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usually turn it on and they run away and they

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don't do the proper commissioning then then i'll

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get the call a week later and they'll tell me

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all about how it worked great when they started

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it up and i don't well how great was it running

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like give me some measurements so i can have

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a relationship to what you started with and where

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we are today. Because today the compressor is

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not running. Okay. But the airflow was good and

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the refrigerant pressures were good and the voltage

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was good. It should be a good running system.

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Yeah, pretty much. Get that all the time, don't

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we? So, you know, enough of that happens where

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you just get kind of, I got to come up with a

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different way because they're not listening,

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Clint. They don't listen. i say hey fill out

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the commissioning sheet and no matter how many

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times i've said that and explained to him how

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important it is it there's no connection there

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so i think i came up with a connection and i'm

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i probably started as myself being a parent of

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three children i started thinking about how do

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i really get emotionally attached to these guys

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how do i bring them in to make them feel more

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emotional about what they do because what they

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do is so important So I came up with on the fly.

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I was in a dealer meeting with all the owners

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of companies and they said, hey, we're going

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to give you 15 minutes to talk to these dealers.

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What am I going to talk about for 15 minutes?

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They're going to have a long lasting impact.

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Yeah. On these owners of HVAC companies. So I

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started off by asking them, how many guys are

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parents? And, you know, everybody's raising their

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hand. I raised my hand. I said, all right, let

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me ask you a question. Your wife's delivering

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your child. The doctor delivers the baby, puts

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the baby on a table, doesn't check anything.

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Has no checklist, doesn't check temperature,

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see if it's breathing, the lungs capacity, the

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blood pressure, temperature, whatever. Doesn't,

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and tells you as a parent, hey, this, you know,

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they can survive two days, two weeks, two months,

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two years. We don't know. We just delivered your

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baby. We're going to leave now. So I'm like.

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you know that caught their attention and they're

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like wait a minute why would i go to a doctor

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that does that well you want it so when you're

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doing this when you're taking my furnace coil

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condenser out of my inventory and you're connecting

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electricity to it you're connecting flu pipe

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refrigeration all right thermostat controls you're

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doing all this stuff when you turn that on you're

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bringing mechanical life into the world that's

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the way i feel about it that's a really big perspective

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you know so you're bringing mechanical life into

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the world take pride take the measurements they're

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easy like you said take static pressure it's

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not hard the more you do it the faster you're

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going to be at doing it and the tools are out

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there they make it easy for you to take all the

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measurements and they actually do the homework

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for you it doesn't matter if you know when you

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first start out doing commissioning don't get

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hung up on what the measurements mean You'll

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figure that part out. What I need you to understand

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is where to take the measurements. And when you

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learn where to take the measurements and fill

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out the form and you start reading the forms

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after the fourth or fifth job you've commissioned,

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you're going to see a pattern. You're going to

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say, wait a minute. These numbers look good.

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These numbers look off. They're not the same

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as the last guys. They kind of, you know, go

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hand in hand. So, you know, these are the things

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we're asking you to do. And there's a reason

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for it. Right. So that's how I got their attention

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in 15 minutes. to explain to them how important

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it is. Because again, you do comparisons. Let's

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take a newborn. We want to make sure that, you

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know, when you look at a furnace, static pressure,

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static pressure, you can relate to a newborn's

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ability to breathe air in and out. Okay? When

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we talk about temperatures, what's my heat rise?

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What's my temperature? What's my TD across the

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coil? Well, that's the temperature of a newborn

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baby. I mean, it's got to be within a certain

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range. And if it's not, it's not going to survive

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long so there's a relationship between a newborn

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and commissioning equipment and we use those

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examples blood pressure when they check blood

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pressure on a newborn that's that's our refrigerant

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pressure we gotta check it right some cooling

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superheat um so that's kind of where i get their

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attention and and it seems you know for the most

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part when i when i use that little bit of a comparison

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with mechanical birth for human birth people

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could relate and they understand hey wait a minute

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i can't just run away i can't put my hand at

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a register and say yeah it's hot air or it's

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cold air it's going to be fine if you don't do

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a temperature rise that furnace could be tripping

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off on high temperature you know for years before

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they pick up and you know realize it's not working

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properly or the limit doesn't reset anymore and

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now you're broken down So that's the part that

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I try to bring guys in, and then we talk about

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the different tools that are available to do

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all this stuff. And like I said, there's a lot

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of companies that offer a lot of different tools.

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Yeah, because that box is not ready to run right

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out of the box. It may come with some factory

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presets, and it was probably tested at the manufacturer

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under a certain condition, but that isn't ideal.

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conditions we don't have that ever in the residential

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and commercial industry particularly so once

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we set that equipment into place it is our responsibility

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to make sure that that thing is finely tuned

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so that it can perform as rated and it will last

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as designed you're right there's so many tools

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that makes that job So easy and efficient. Very

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different than, you know, 15, 20 years ago when

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everything was done manually and we weren't as

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precise with our tuning as we are today. I just

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did a two -stage gas furnace with two -stage

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A2L heat pump installation a couple weeks ago.

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And I was using the FieldPeace kit. And I have

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to say, I mean, so many props to FieldPeace.

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I know there's a lot of software out there like

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MeasureQuick and, you know, a variety of different

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softwares. But with my FieldPeace... i was able

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to connect you know all of my job links so i

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was able to read all my refrigerant pressures

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read my superheat my sub cooling i was able to

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use my manometers to be able to look at airflow

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and i was able to measure temperature rise and

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i was able to take the voltage and amperage of

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the outdoor unit and put in my cfm and i'm actually

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calculating capacity for me as i'm installing

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this and otherwise there's no way to know like

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how is this system performing how many btus am

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i actually transferring when this thing is running

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and you're right once you actually once you do

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an appropriate commissioning you've got the data

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in front of you and you're going to recognize

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even if you're not 100 trained and comfortable

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in your commissioning the data is going to start

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showing you where things are off so it's crucial

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that we understand what temperatures what measurements

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are we actually looking for And how do we use

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the tools for doing that? And so I'm sure in

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your classes, you're diving into not just the

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fundamentals of commissioning, but the practices.

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Can you walk us through some of our best practices?

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So just to add to what you were saying about

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equipment not being plug -in and play, I don't

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even know what that means anymore, plug -in and

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play. So there is some investment in commissioning

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that people have to understand. So one of the

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things in our training that we do here is we've

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gotten away from just teaching people static

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pressure. Right. You have a static pressure class

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and you have a refrigerant class. And, you know,

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we've kind of gotten away from that. So all our

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classes are based on startup sheets because it's

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like I was when I was in high school, grammar

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school, learning algebra. It's like, when do

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I need that? And it doesn't make sense to me.

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So, yeah. show me where it applies show me where

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it applies and i think i'll use it so we've gone

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into that mentality here at our training facility

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to say to guys okay you know what we're going

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to teach you static pressure but we're going

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to show you where it goes in the startup sheet

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okay and like i said we use we we start just

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like you know you're becoming a pilot you want

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to learn how to fly well fly manually before

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you use controls so we teach the guys how to

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get those measurements as simple as possible,

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whatever tools that we could find to measure

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static pressure or temperature. And then as we

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build on each portion of what the commissioning

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sheet is requiring, we put it all together at

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the end of the class. We said, okay, you learned

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static pressure, you learned sub -cooling, superheat,

00:11:20.620 --> 00:11:23.220
temperature rise. You know, we're going to put

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this all together, pressures. We're going to

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put it together on this sheet. We're going to

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fill it out. And you know what? Maybe the first

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time you do this, It would take you an hour,

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maybe an hour and a half. But I promised all

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the students if they just use it on every job,

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they'll get it done in 15, 20 minutes, hands

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down. 15, 20 minutes, tops 30 minutes, and they'll

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be done. And they will know more about that system

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than all the other techs that have been on that

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job, whether it's a new install or a service

00:11:53.529 --> 00:11:57.409
call. So that's what we try to apply to them.

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it's not just for installs either i know we talk

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about commissioning i'm actually we're actually

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teaching the service guys to use this technique

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to say look you're going there looking for a

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problem why don't we first start with eliminating

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what's not the problem right so think about it

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we're looking for a problem that's that needle

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in the haystack why don't we eliminate what's

00:12:20.740 --> 00:12:22.980
not well we know it's not this piece of hay because

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it's not a needle and we'll eventually trip over

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the problem but if you use the commissioning

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for also service and just take that 15 20 minutes

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to fill out your service report with the same

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information we're asking you to do commissioning

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you're going to find a problem or you'll find

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a problem that maybe the guys that did the install

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didn't pick up on commissioning so that's kind

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of where we try to address our our training well

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you bring up such a good point when you're using

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that reference to you know to like the health

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care side of things whether it's a baby whether

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it's us going to a doctor could you imagine going

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to a new doctor right change doctors going to

00:13:06.820 --> 00:13:09.879
a new general practice doctor and that doctor

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brings you in for that first visit and says well

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i'm assuming that every doctor that you went

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to before did everything right so we're just

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going to assume everything's okay And we're going

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to do just a very general check of how you're

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doing. And maybe we'll do some cleaning and some

00:13:33.029 --> 00:13:36.389
basics. But I'm pretty sure that every other

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doctor before you did everything right and found

00:13:39.870 --> 00:13:42.769
everything and giving you all the right prescriptions.

00:13:44.590 --> 00:13:46.669
It's not really practical, right? When we think

00:13:46.669 --> 00:13:49.789
about it, we want to start with a baseline, understand

00:13:49.789 --> 00:13:53.529
everything that has been done in the past so

00:13:53.529 --> 00:13:55.669
that we can look at what things could potentially

00:13:55.669 --> 00:13:59.850
need to be done going forward. So it's hard to

00:13:59.850 --> 00:14:02.289
imagine installing a brand new system and not

00:14:02.289 --> 00:14:04.929
doing a commissioning on it and then expecting

00:14:04.929 --> 00:14:07.509
the service technicians that come later to assume

00:14:07.509 --> 00:14:09.610
that everything was done properly. As a service

00:14:09.610 --> 00:14:11.929
technician, the very first thing that we should

00:14:11.929 --> 00:14:14.740
do, exactly like you're saying. See if things

00:14:14.740 --> 00:14:16.759
were done right, because the things that were

00:14:16.759 --> 00:14:19.519
done wrong are going to show themselves quickly.

00:14:21.539 --> 00:14:24.759
Listen, we also get involved in tech support.

00:14:25.039 --> 00:14:30.740
I call it tech therapy support. Yes. I just use,

00:14:30.799 --> 00:14:33.419
you know, just to take the edge off the guys.

00:14:33.480 --> 00:14:35.769
I mean, I was in it. know i was out in the field

00:14:35.769 --> 00:14:37.710
for a long time so i know what these guys when

00:14:37.710 --> 00:14:39.990
they call me i know what they're up against they

00:14:39.990 --> 00:14:42.549
don't they don't call for just calling and being

00:14:42.549 --> 00:14:45.110
lazy they call because they're stuck and when

00:14:45.110 --> 00:14:47.509
they're stuck i try to be available to to kind

00:14:47.509 --> 00:14:49.929
of walk them through some of the things in my

00:14:49.929 --> 00:14:51.730
experience of being in the field so when they're

00:14:51.730 --> 00:14:53.570
telling me they're in the attic i get it when

00:14:53.570 --> 00:14:56.190
they're in a basement with you know a foot of

00:14:56.190 --> 00:14:59.669
water i get it so what we're trying to do is

00:14:59.669 --> 00:15:03.450
have the guys bring it down a notch and just

00:15:03.879 --> 00:15:07.120
refocus themselves right so it comes a little

00:15:07.120 --> 00:15:09.440
bit of therapy comes through tech support in

00:15:09.440 --> 00:15:11.899
my opinion if you're it definitely does yeah

00:15:11.899 --> 00:15:15.019
and it works because and you know what the biggest

00:15:15.019 --> 00:15:18.240
thing is majority of the calls i get the guys

00:15:18.240 --> 00:15:20.759
really know they know what they're doing they

00:15:20.759 --> 00:15:24.340
understand the system they just they wind up

00:15:24.340 --> 00:15:27.320
getting tunnel vision a little bit but right

00:15:27.320 --> 00:15:30.360
i don't know why sometimes we become too creative

00:15:30.360 --> 00:15:33.269
thinking about what the problem could be And

00:15:33.269 --> 00:15:37.509
I try to explain, guys, stop. You're going down

00:15:37.509 --> 00:15:40.169
the wrong path. You're focusing on the wrong

00:15:40.169 --> 00:15:43.269
thing. Let's open up a little bit. And sometimes

00:15:43.269 --> 00:15:45.809
I'll jokingly ask them if they have a shovel

00:15:45.809 --> 00:15:47.769
with them. And they're like, what do you mean,

00:15:47.830 --> 00:15:49.649
do I have a shovel with me? Yeah, because you're

00:15:49.649 --> 00:15:52.429
digging a lot of rabbit holes. I need you to

00:15:52.429 --> 00:15:55.649
throw the shovel away. And that kind of lightens

00:15:55.649 --> 00:15:57.610
up. Ah, you guys, you're just joking around,

00:15:57.730 --> 00:16:00.389
whatever. But no, once I get them to where it's

00:16:00.389 --> 00:16:02.620
like, okay, let's start from the beginning. you

00:16:02.620 --> 00:16:04.440
know and it could be as simple as starting at

00:16:04.440 --> 00:16:07.799
the voltage you know because everybody assumes

00:16:07.799 --> 00:16:10.500
because they see a light on we have voltage but

00:16:10.500 --> 00:16:13.440
we don't know how much so it could be as simple

00:16:13.440 --> 00:16:16.340
as just starting at that point and the more you

00:16:16.340 --> 00:16:19.179
keep looking at a service call and being able

00:16:19.179 --> 00:16:23.159
to start from a b c d and create your own checklist

00:16:23.159 --> 00:16:26.960
or your own sequence of operation right that's

00:16:26.960 --> 00:16:30.419
what i call it because that's what exactly everybody

00:16:30.419 --> 00:16:35.039
does A furnace has a sequence of operation. If

00:16:35.039 --> 00:16:38.320
you worked for my company at one time, you learned

00:16:38.320 --> 00:16:41.100
the sequence of operation of a furnace your first

00:16:41.100 --> 00:16:43.639
week working there and you memorized it. You

00:16:43.639 --> 00:16:45.720
had no idea what you were memorizing, but you

00:16:45.720 --> 00:16:49.080
knew that if R &W made, you were going to get

00:16:49.080 --> 00:16:52.879
induced draft motor. So we instilled that simple

00:16:52.879 --> 00:16:55.720
furnace sequence of operation in all our guys,

00:16:55.940 --> 00:16:58.460
because if they were able to memorize that, which

00:16:58.460 --> 00:17:01.600
they all did after a week or so. they would learn

00:17:01.600 --> 00:17:04.279
okay so what else has a sequence of operation

00:17:04.279 --> 00:17:08.940
so now everything else follows i mean just you

00:17:08.940 --> 00:17:11.059
and i getting up in the morning we have our own

00:17:11.059 --> 00:17:13.579
sequence of operation again getting out of bed

00:17:13.579 --> 00:17:16.799
every day you know i get off get out of bed the

00:17:16.799 --> 00:17:20.680
same side i do my routine and you know if i wrote

00:17:20.680 --> 00:17:24.299
it down every day for 30 days it'd be the same

00:17:24.299 --> 00:17:26.940
thing so instead i memorized it without even

00:17:26.940 --> 00:17:29.579
thinking about it that's what we need our text

00:17:29.579 --> 00:17:32.269
to do That's what we need our service guys to

00:17:32.269 --> 00:17:35.269
do, our installers to do, is just get in the

00:17:35.269 --> 00:17:37.710
habit of going through sequence of operation

00:17:37.710 --> 00:17:40.329
and everything you work on. Because when you

00:17:40.329 --> 00:17:42.809
do something, something else has to happen. What

00:17:42.809 --> 00:17:45.569
happens next? If you don't know what is supposed

00:17:45.569 --> 00:17:47.849
to happen next, how are you going to troubleshoot

00:17:47.849 --> 00:17:53.630
it? It becomes very difficult. So we continuously

00:17:53.630 --> 00:17:57.009
teach people the sequence of operation of everything

00:17:57.009 --> 00:17:59.549
we can possibly get. and that's why if you'll

00:17:59.549 --> 00:18:02.849
notice in the manuals that are produced now they

00:18:02.849 --> 00:18:05.029
do give you a sequence of operations some of

00:18:05.029 --> 00:18:07.589
the literature will tell you hey this is what's

00:18:07.589 --> 00:18:10.470
supposed to happen so just take the time to read

00:18:10.470 --> 00:18:14.170
it and um that's kind of where we're at with

00:18:14.170 --> 00:18:17.250
it so yeah that's the beauty of a commissioning

00:18:17.250 --> 00:18:20.700
report it is a sequence of operation for that

00:18:20.700 --> 00:18:23.579
machine and when we follow it and we make sure

00:18:23.579 --> 00:18:26.180
that every step along the way is doing what it's

00:18:26.180 --> 00:18:29.859
supposed to do within the correct range when

00:18:29.859 --> 00:18:31.740
we're done we have an operating piece of machinery

00:18:31.740 --> 00:18:33.779
so that if we do have any problems we simply

00:18:33.779 --> 00:18:36.640
go back to the sequence of operation again and

00:18:36.640 --> 00:18:39.380
without that we're like i said we're digging

00:18:39.380 --> 00:18:43.900
a bunch of rabbit holes for no reasons yeah but

00:18:43.900 --> 00:18:46.559
it's like i said these guys for the most part

00:18:46.559 --> 00:18:50.819
know know the field sometimes they just need

00:18:50.819 --> 00:18:54.680
a little assistance and mental therapy rob so

00:18:54.680 --> 00:18:56.880
so great to have great to have you with us again

00:18:56.880 --> 00:18:59.039
where can we learn more about general plumbing

00:18:59.039 --> 00:19:01.900
and supply and training that's offered well we

00:19:01.900 --> 00:19:05.579
have a website generalplumbingsupply .net and

00:19:05.579 --> 00:19:08.319
there's a trade section that talks about training

00:19:08.319 --> 00:19:12.519
we do all that again we are a dealer based distributor

00:19:13.230 --> 00:19:17.789
that sells Luxair equipment. We do factory training.

00:19:17.950 --> 00:19:20.630
We do get the factory to come in or fly you out

00:19:20.630 --> 00:19:23.910
to Oklahoma or Norman, Oklahoma, and get you

00:19:23.910 --> 00:19:26.390
all trained up through the factory. Yeah, the

00:19:26.390 --> 00:19:30.710
Ducted Systems Academy. Yep, yep. Listen, there's

00:19:30.710 --> 00:19:33.029
a lot of stuff. You guys provide a ton of stuff

00:19:33.029 --> 00:19:36.009
online, and we certainly support your program

00:19:36.009 --> 00:19:40.670
and ASCO's efforts into getting information out

00:19:40.670 --> 00:19:44.000
there for these. younger techs and even the older

00:19:44.000 --> 00:19:47.299
techs like myself that you know listen you know

00:19:47.299 --> 00:19:49.779
i'm good at adapting to new stuff but i'll tell

00:19:49.779 --> 00:19:53.319
you you know these guys have it tough out there

00:19:53.319 --> 00:19:57.000
there's so much technical stuff out there i you

00:19:57.000 --> 00:20:00.400
know you're trying to program thermostats now

00:20:00.400 --> 00:20:03.380
and using wi -fi you can't get into a blower

00:20:03.380 --> 00:20:06.619
motor without a phone it's like what are we doing

00:20:06.619 --> 00:20:09.599
you know it's nice to be simple you know to have

00:20:09.599 --> 00:20:12.660
things simple at one point when it was but um

00:20:12.660 --> 00:20:16.180
you know these these guys are in it's a different

00:20:16.180 --> 00:20:19.960
world than we started in and uh all we can do

00:20:19.960 --> 00:20:22.220
is continue to support them and i think that's

00:20:22.220 --> 00:20:25.220
what we do and um you know we're here for them

00:20:25.220 --> 00:20:29.319
so absolutely that's the name of the game is

00:20:29.319 --> 00:20:31.039
helping everyone understand that we are here

00:20:31.039 --> 00:20:33.740
for you so i encourage you all to learn more

00:20:33.740 --> 00:20:37.559
about general plumbing supply and stay tuned

00:20:37.980 --> 00:20:40.000
We'll keep giving you all that moral support

00:20:40.000 --> 00:20:42.059
that you need to get through that sequence of

00:20:42.059 --> 00:20:44.980
operation properly. Rob, thanks a lot for joining

00:20:44.980 --> 00:20:47.660
us today. Hey, thanks for having me. See you

00:20:47.660 --> 00:20:48.039
next time.
