WEBVTT

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Well, hello, everyone. Thank you for joining

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us again on Did You Know, the ESCO HVAC podcast.

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So today we're spending some time with Mike Hirschbach

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from Havtech. How are you doing, sir? Doing very

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well. All right. So let's dive into some of our

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more advanced pieces of equipment in the industry.

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Let's talk about some like VRV, VRF style equipment,

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and let's help break it down. Back to the fundamentals,

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right? We always talk about sometimes we get

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carried away with technology and we don't step

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back and think about all those fundamentals that

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we learned of what we're actually doing and what

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we're working with. So where do we even begin,

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Mike? So one of the unique things that I have

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the opportunity to witness at Havtech. across

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our different divisions is the field and our

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own contractors or our mechanics as well as our

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mechanical contractors and what we're seeing

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is equipment becomes more specialized more unique

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we have a lot of mechanics who are rock stars

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on that piece of equipment and how it breaks

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and how to repair that and how to keep it running

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long term but where we're seeing the holes is

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the the basic HVAC portion, the portion where

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techs in the past had been preached from the

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beginning and worked their way up to service

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equipment. With the demand of our industry right

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now, we're getting specialized training very

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early in careers. And what we're finding is a

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mechanic that can work on a VRV, VRF system,

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if you put them on a conventional rooftop, single

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stage compressor. They don't want to work on

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it. Oh, no kidding. They don't. And it's not

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across the board, but it's becoming more common.

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So what we're trying to do as we train and as

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we train our own mechanics is get them to understand

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that, you know, you don't always, it's not always

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a major VRV, VRF problem. Sure. Sometimes it

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can be very simple. All the way from the startup

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process. So we're seeing equipment started where

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there are no registers or grills or filters in

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the equipment. Yeah, isn't that crazy? And they're

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setting static pressures. Yeah, all from that

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as a baseline, not an actual baseline. Right.

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So the equipment is not running at proper air

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flows because it wasn't started properly. we're

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starting equipment this is an industry -wide

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problem that's always been there but with high

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efficiency equipment and high efficiency coils

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we're starting equipment in dirty buildings yes

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they haven't been cleaned up ready to roll and

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then a year into it we have a coil that's concrete

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because of drywall dust compacted that pulled

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in and with the moisture so we're seeing that

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we're we're trying to coach around that um as

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an industry we're also seeing some things that

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are standard when we're dealing with most equipment

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that is bypassed and not looked at in the VRV

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VRF world when a compressor is replaced yeah

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we tend with VRV and VRF equipment we go to the

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roof to the equipment we take all of our tools

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up everything you know we replace a compressor

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we you know evacuate we recharge and then we

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go from the roof back to our truck we get in

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our truck and we go home We don't look at the

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air filtration at all. The rest of the system,

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yeah. We don't make sure registers and grills

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are open. We're not checking airflow at the fan

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coils because it's not right there in front of

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us. Yeah. So we're making sure, and one of the

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big pushes that we need to make is just like

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a rooftop. On a rooftop, you would go to the

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filter section, the evaporator section. You're

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going to check your blower. You're going to check

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your filters. We need to do that on a VRV compressor

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replacement, a VRF compressor replacement. So

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those little things, we always have to, one of

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my favorite sayings, and I've heard it many times

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in our industry, but ABC, airflow before charge.

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And we're missing that at times. We're getting

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into the, it has to be complex because it's VRV,

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VRF. And we're bypassing sometimes the small

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stuff going through. One of the big ones that

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I see, and I get a lot of phone calls on from

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technicians that are all over our service area,

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the design portion of the job. So when I started

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in the trade, I was very lucky to have started

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a company that I had to do everything. Oh, yeah.

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One man show. Yeah. You had to know what you

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were doing. You didn't have a whole lot of support

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from the office. one of the big things we miss

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is design we have to know how the the job was

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designed so we get a lot of a lot of questions

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where we have an end user who turns their their

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thermostat has a range from 60 to 90 degrees

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yeah so in cooling they turn it down to 60 and

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on the 100 degree day they don't understand they're

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calling in a service call absolutely thinking

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the system's not working well Yeah, it does.

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It's doing everything it can. And they don't

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realize the design temperature was 75. Yeah.

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And it wasn't even at that 100 -degree day. It

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was at a 95 -degree day. Yeah. So the system's

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achieving, overachieving what it should, the

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75 -degree design, but it might be 68. Well,

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it's a service call, and it typically ends up

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being multiple service calls. It's multiple times

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over the course of a few weeks. It's many truck

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rolls for contractors. So it's a financial loss.

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A lot of loss revenue. It's an unhappy customer.

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And a lot of these sites, if it's multifamily,

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it's an unhappy tenant. But it's also an unhappy

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building manager. Who would be the one calling

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you back in the future? The one calling you back,

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the one that's telling the owner this equipment

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doesn't work. We're laying all the information

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on up the chain. And it's the same thing in heating.

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And we deal with that a lot. And because that's

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not a physical, I can check it with my meter.

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I can go through. It's not right in front of

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me. It's not right here. It's bypassed. That

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is, that's a big service portion that we deal

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with multiple times, you know, weekly as we go

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through the severe heating and cooling season.

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Yeah. And this equipment is built that, you know,

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if it's mild weather, we don't have the issue

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because mild weather, we might actually be able

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to hit the 60 degrees if somebody wants it or

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the 90 degrees. A lot of times we're running

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on partial load. Yeah. And that equipment, if

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the fan cool is slightly oversized, sometimes

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magic happens. Yeah. And at that time, the end

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user, the tenant, will say, well, the machine's

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done it. And it really is. It's a part of the

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industry that I think we, over time, sort of

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separated where most technicians, their realm

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of responsibility. And normally, as a technician,

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you're not required to sort of handle the entire

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spectrum of what you're dealing with. They're

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for that repair, and that's the component you're

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looking at. yeah repair traditional you know

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maintenance um and and just not a not an overall

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understanding of the complete system the complete

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system the and that's one of the things that

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that we work on with our service group that we

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when we train we're talking about is you you

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can't get so micro yeah that you're down to just

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components yeah and exactly what the system is

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Yeah, I've been wondering too, because I see

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a lot of social posts on compressor replacements

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on VRV, VRF systems. I'm like, man, I know I've

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been out of the field for a few years, but the

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VRV, VRF systems that I had in service, I never

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replaced compressors on. So I keep thinking,

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all right, is it really that the technology is

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changing or has it been a lack of other items?

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So I'm glad we're having this conversation because

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when we look at it, it's hard to kill a compressor.

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It truly is, especially when we get into technology

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like VRV, VRF systems. We have so many thermistors

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and transducers floating around that, you know,

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it's doing a lot of work to self -manage itself.

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And so it goes back to that fundamental, like,

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why does a compressor fail? Right? There's only

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a couple things that kill compressors. Airflow

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and oil, right at the top of that list, and heat,

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right? And so if we have a compressor failure

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on this system, yeah, you're... Are they actually

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going back and looking at the system going, okay,

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why? Why did this happen? Can I prevent this

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from happening again? I see weekly emails across

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my inbox that are, we had a compressor failure

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on this VRV or VRF system. It's two years old.

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Why did it fail? And that's the exact amount

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of information I have. Wow. And so I respond

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with a lot of emails going, you know, there's...

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It would be a scientific wild -butt guess for

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me to be able to tell you. I don't have enough

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data. Yeah, there's no data there. There's nothing

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to analyze. A lot more contractors themselves,

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rep firms such as Havtech, we actually do compressor

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teardown. Oh, nice. So we have built the machine.

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I know you know Roman. Oh, yeah. We have the

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same machine they have going through, and we

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do compressor teardown. Yeah. And I will tell

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you the funny thing with VRV, VRF is when they

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are tested in the field, every single one. barring

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a few, is an electrical failure. It's grounded.

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But when you actually take the machine apart,

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you see it was an electrical, or a result of

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a mechanical. So we're doing a lot of that diagnostic,

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going through and finding what's happening, and

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we're finding the results of airflow is huge.

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It's the most significant one. Dirty filters.

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A few years ago, we were on a job site helping

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to get to root cause analysis. And it was a hotel.

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And the hotel, it was a unique design is the

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best way to put it. They had about seven systems

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on the building. Six of the systems had about

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10 to 12 fan cools per system. One unit had 56.

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Really? So it was... Not sure where the... Yeah,

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what happened here? What was the intent of the

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design? Yeah, whose math got off that day? But,

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of course, it's always the one where they're

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losing 56 hotel rooms when it would go down.

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So as we're out there, we start going through

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from the very basics. Let's check filters. Let's

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look at airflow. And when we start looking at

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filters, we find filters that were dated for

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startup seven years prior. No joke. Completely.

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They were the most efficient filter you'd ever

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seen. It was like a sheet of drywall. So we went

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to the building engineer and we said, when do

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you change the filters? And the answer was a

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hydronic answer. It was when it doesn't heat

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or cool. No joke. And I asked, and it kind of

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blew my mind. I'm sitting there in shock. That's

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crazy to think about. And he said, yeah, he said,

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you know, the building I left was a four pipe

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building. Yeah. And with 2 -pipe, 4 -pipe, you're

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not hurting the compressor if you don't change

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filters. You just lose either cooling. You go

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in, you do the filters at that time. And that

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was their maintenance process on a BRV system.

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Different animal altogether. It's unique as you're

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sitting there and they're going, well, what's

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the root cause? The root cause is lack of maintenance.

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Yeah. So we do see. A lot of that, not saying

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there aren't unique issues, there aren't advanced

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issues, but one of the things I remind myself

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whenever I'm analyzing data or I'm seeing a problem

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on a job. What was it doing before that? Were

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we having problems or was everything fine? Because

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if everything was fine, we probably don't have

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that unicorn. We don't have that problem that

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we get to post on social media that no one has

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seen. And everybody said, that's amazing. Look

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at this. I've never seen anything like this before.

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Yes, absolutely. So we've been doing the best

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we can to help educate, to go through. What we

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typically see is if we have a compressor failure

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in the first 24 to 36 months of operation, that's

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a sign that we have installation. issues sure

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there was an area that we did something on design

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we didn't follow manufacturer's guidelines we

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have potentially trapped oil trapped someplace

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like yeah exactly we have something that way

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if we don't have failures until we hit the you

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know seven to ten year mark a lot of times what

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we're seeing there is maintenance but the reality

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of both is there are extenuating circumstances

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sure Our group and our VRV team, one thing we

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do when we have bad jobs, when we have jobs that

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need to be re -piped, when we take them out,

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we really... Do a lot of investigation on the

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removal of the failing equipment. See what was

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in here before. What happened? What does the

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system tell us? In those situations, we at times

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will do a compressor teardown, even though the

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equipment's being replaced, because we want to

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see what happened to that machine. What actually

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happened. Yeah, can we prevent this? Is there

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something we did not notice before? And we see

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one thing that I've been noticing. have talked

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about as an industry before but with vrb vrf

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and the piping sizes and the amount of piping

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yeah deburring it's huge isn't it crazy that

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people are not paying as much attention to that

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as they should we don't have filter dryers in

00:14:38.009 --> 00:14:40.049
many of these systems we're just using screens

00:14:40.049 --> 00:14:43.210
yep and they're getting they're they're shooting

00:14:43.210 --> 00:14:45.870
high velocity projectiles as they break the system

00:14:45.870 --> 00:14:48.700
break it off and yeah and then our smaller fan

00:14:48.700 --> 00:14:50.860
cools you're restricting some of them a quarter

00:14:50.860 --> 00:14:53.820
inch line yeah there there's not a lot of a lot

00:14:53.820 --> 00:14:55.799
of diameter there to restrict when you're cutting

00:14:55.799 --> 00:15:00.200
with tubing cutters no so we're a lot of that's

00:15:00.200 --> 00:15:03.019
being seen on the service end again it's not

00:15:03.019 --> 00:15:06.059
the it's not that that unicorn we look for we

00:15:06.059 --> 00:15:09.389
all let's face it as service techs there there's

00:15:09.389 --> 00:15:13.029
always a an ego a pride um that's very hard to

00:15:13.029 --> 00:15:14.769
defeat as you're going through but you always

00:15:14.769 --> 00:15:17.809
want the unicorn you want you want that one that

00:15:17.809 --> 00:15:20.049
you get to tell your buddies hey guess what this

00:15:20.049 --> 00:15:24.210
is my story yeah and check this we'll walk past

00:15:24.210 --> 00:15:27.929
the the you know glaring issue that's right in

00:15:27.929 --> 00:15:30.730
front of us multiple times because we're we're

00:15:30.730 --> 00:15:34.309
looking for that unicorn we we think we see it

00:15:34.309 --> 00:15:36.769
as we're going through things but then if you

00:15:36.769 --> 00:15:40.320
find your basic issue And you repair that basic

00:15:40.320 --> 00:15:42.639
issue, and then you go back and look at your

00:15:42.639 --> 00:15:45.799
data. Yeah. Everything resolves itself because

00:15:45.799 --> 00:15:48.519
we got back to that point. We corrected that

00:15:48.519 --> 00:15:52.720
point. Sure. And the data then lines up with

00:15:52.720 --> 00:15:58.639
what we need. And it's very gratifying to be

00:15:58.639 --> 00:16:02.200
able to solve an issue for a customer. It's also

00:16:02.200 --> 00:16:04.639
very humbling when you realize that you've spent

00:16:04.639 --> 00:16:06.519
the time, you've spent the two, three, four,

00:16:06.620 --> 00:16:10.649
five service calls. and you've walked past the

00:16:10.649 --> 00:16:15.549
basic issue to go through, control calibration.

00:16:15.970 --> 00:16:20.129
Yeah, true. We're not dealing with thermostats,

00:16:20.169 --> 00:16:23.669
and that's one of my biggest pet peeves. I cringe

00:16:23.669 --> 00:16:25.990
when I hear someone talking about VRV, VRF, and

00:16:25.990 --> 00:16:29.570
they go, well, I went to the thermostat. Really,

00:16:29.809 --> 00:16:32.009
the best term, in my opinion, is user interface.

00:16:32.129 --> 00:16:35.690
Yeah, user interface control. You're accessing

00:16:35.690 --> 00:16:41.850
that communication network and calibration of

00:16:41.850 --> 00:16:45.110
those controls, especially commercial techs.

00:16:45.830 --> 00:16:48.110
A lot of commercial techs will tell you when

00:16:48.110 --> 00:16:50.730
you're talking to them, they chose commercial

00:16:50.730 --> 00:16:53.009
work because they didn't want to deal with the

00:16:53.009 --> 00:16:56.289
customers. Oh, yeah. I get that. They're on the

00:16:56.289 --> 00:16:58.750
roof most of the time. Running solo, getting

00:16:58.750 --> 00:17:02.450
stuff done. Had my ticket signed and I'm on the

00:17:02.450 --> 00:17:06.470
road. That's right. And the VRV, VRF world, again,

00:17:06.529 --> 00:17:09.630
especially multifamily and schools, office spaces,

00:17:09.950 --> 00:17:13.430
they have to interact with that end user. What

00:17:13.430 --> 00:17:16.329
complaints do you have? What is actually happening

00:17:16.329 --> 00:17:18.789
with your system? And sometimes it can be as

00:17:18.789 --> 00:17:21.539
simple as calibration of a control. the it's

00:17:21.539 --> 00:17:24.039
it's overshooting and undershooting yep and it's

00:17:24.039 --> 00:17:25.519
overshooting and undershooting because it's not

00:17:25.519 --> 00:17:28.559
set up properly and it's it's a minute or two

00:17:28.559 --> 00:17:30.579
and then they're all adjustable it's not like

00:17:30.579 --> 00:17:32.240
you can't do something about it it's literally

00:17:32.240 --> 00:17:35.460
a matter of getting an additional tool out to

00:17:35.460 --> 00:17:37.940
accurately measure that area that that thermistor

00:17:37.940 --> 00:17:40.859
is sitting in whether it's in the user interface

00:17:40.859 --> 00:17:44.500
or whether it is remote and go oh wow you're

00:17:44.500 --> 00:17:47.769
off four degrees but i can offset you or i can

00:17:47.769 --> 00:17:51.289
replace you exactly exactly you can place the

00:17:51.289 --> 00:17:53.849
offset you now have a controller operating exactly

00:17:53.849 --> 00:17:56.289
where where the customer wants that controller

00:17:56.289 --> 00:18:00.069
operating um and it's it's little things like

00:18:00.069 --> 00:18:02.150
that listening to your customer what are the

00:18:02.150 --> 00:18:03.869
complaints what are the things going through

00:18:03.869 --> 00:18:09.329
um another situation that that again we deal

00:18:09.329 --> 00:18:13.740
with is in the vr vrf world but We're still fighting

00:18:13.740 --> 00:18:17.400
against setback. We're fighting against the programmable

00:18:17.400 --> 00:18:20.279
controller because it has been pushed. Used to

00:18:20.279 --> 00:18:22.900
it in the past. 30 years we've been telling people

00:18:22.900 --> 00:18:27.240
you have to do it. If you go any more than three

00:18:27.240 --> 00:18:30.599
degrees, you are already ruined your system,

00:18:30.640 --> 00:18:34.460
your capacity. Exactly. And with VRV and VRF,

00:18:34.519 --> 00:18:37.700
when you're dealing with a... a full inverter

00:18:37.700 --> 00:18:41.880
compressor when you can ramp from 13 to 100 i

00:18:41.880 --> 00:18:44.980
want that compressor for the best of my ability

00:18:44.980 --> 00:18:47.640
i want it running 24 hours a day as close to

00:18:47.640 --> 00:18:50.460
13 as i can get that oil running back to the

00:18:50.460 --> 00:18:53.039
system keep that compressor lubricated just let

00:18:53.039 --> 00:18:56.220
it roll that's that's one of the the things that

00:18:56.220 --> 00:18:59.400
as as mechanics and and as technicians that have

00:18:59.400 --> 00:19:03.519
been in the field you're you're the senses your

00:19:03.519 --> 00:19:06.059
eyes and your ears tell you so much when you're

00:19:06.059 --> 00:19:08.400
on that roof and you may be working on another

00:19:08.400 --> 00:19:10.539
machine but if you hear a system that's cycling

00:19:10.539 --> 00:19:14.200
repeatedly right we need to look into that yeah

00:19:14.200 --> 00:19:16.859
because this this equipment's not designed for

00:19:16.859 --> 00:19:21.339
that that's not the intent no so we're we're

00:19:21.339 --> 00:19:25.779
seeing in the past probably three years i am

00:19:25.779 --> 00:19:29.660
seeing a huge increase in the talent level in

00:19:29.660 --> 00:19:32.779
the VRV, VRF world. We've had a lot of mechanics

00:19:32.779 --> 00:19:36.900
that were very adverse to change. They wanted

00:19:36.900 --> 00:19:39.599
the technology to go away because it was new

00:19:39.599 --> 00:19:43.019
and it was scary. And now those same technicians

00:19:43.019 --> 00:19:46.279
are learning and they're embracing the technology.

00:19:46.359 --> 00:19:50.279
The manufacturers are embracing easier ways to

00:19:50.279 --> 00:19:52.960
diagnose. Training tools, service tools. Yeah,

00:19:53.039 --> 00:19:59.410
that has so changed. We have, we're of course

00:19:59.410 --> 00:20:03.490
a Daikin rep. The Hero Pro Edge and the Hero

00:20:03.490 --> 00:20:06.789
Simple Edge have been huge for us. Being able

00:20:06.789 --> 00:20:10.569
to look at the refrigerant circuit, to have the

00:20:10.569 --> 00:20:13.490
AI built in with the manufacturer's data for

00:20:13.490 --> 00:20:19.809
prediction codes. And the AI portion we've experienced

00:20:19.809 --> 00:20:21.690
in our own, we have a new office in the Pittsburgh

00:20:21.690 --> 00:20:25.839
region. And at that office, before we started

00:20:25.839 --> 00:20:28.440
the office we were one of the first pro edge

00:20:28.440 --> 00:20:32.559
at a rep firm and we put that in and we're starting

00:20:32.559 --> 00:20:36.519
to see some learning data from the ai yeah going

00:20:36.519 --> 00:20:39.599
through and that only gets better yeah it's just

00:20:39.599 --> 00:20:41.609
feeding it yeah because there's so much data

00:20:41.609 --> 00:20:42.809
there a lot of people don't realize how much

00:20:42.809 --> 00:20:45.230
data there is it's like on on that on that daikon

00:20:45.230 --> 00:20:47.529
side right so i went through uh installation

00:20:47.529 --> 00:20:50.250
service commissioning and so the first time i

00:20:50.250 --> 00:20:53.349
sat down you know i'm looking at my service checker

00:20:53.349 --> 00:20:55.730
and i'm going yeah check out all these inputs

00:20:55.730 --> 00:20:58.289
but then everyone around in that same class is

00:20:58.289 --> 00:21:01.109
going holy cow what is all that data for i'm

00:21:01.109 --> 00:21:03.509
like well that's for reading in between the lines

00:21:03.509 --> 00:21:06.509
right that's what all that stuff is for and so

00:21:06.509 --> 00:21:10.119
you know Introducing AI to start looking at those

00:21:10.119 --> 00:21:12.880
and then comparing against other pre -built algorithms

00:21:12.880 --> 00:21:15.319
or the commissioning report that came with that

00:21:15.319 --> 00:21:20.079
system when it actually ran well. So that is

00:21:20.079 --> 00:21:22.779
going to change completely the way we service

00:21:22.779 --> 00:21:25.000
going forward. I'm looking forward to the day.

00:21:25.000 --> 00:21:27.619
I've actually been working on a panel within

00:21:27.619 --> 00:21:30.000
our industry for like a connected commissioning

00:21:30.000 --> 00:21:32.440
panel to introduce that into the residential

00:21:32.440 --> 00:21:34.859
market as a universal tool in the residential

00:21:34.859 --> 00:21:36.880
market because it could save us so much time.

00:21:36.809 --> 00:21:40.529
time if we were using technology to sort through

00:21:40.529 --> 00:21:45.450
data for us yeah yeah absolutely it's uh there

00:21:45.450 --> 00:21:48.589
there's still a lot of a lot of information provided

00:21:48.589 --> 00:21:51.930
there and i think you know as an industry with

00:21:51.930 --> 00:21:54.329
our shortage anything we can do that can help

00:21:54.329 --> 00:21:57.809
our shortage of talent is is visible yeah um

00:21:57.809 --> 00:22:01.410
we we train a lot of people through have tech

00:22:01.410 --> 00:22:04.349
last year we trained 1700 mechanics wow so for

00:22:04.349 --> 00:22:07.430
you man that's great Yeah, we bring a lot of

00:22:07.430 --> 00:22:11.130
people through, and we see some people their

00:22:11.130 --> 00:22:15.470
first day in the trade. Yeah. And it is absolutely

00:22:15.470 --> 00:22:19.029
drinking through the fire hose. They are bombarded.

00:22:19.549 --> 00:22:20.890
It's going to be shooting out of your ears in

00:22:20.890 --> 00:22:23.890
a minute. Hold on. Normally, we start class at

00:22:23.890 --> 00:22:27.269
7 a .m. by 7 .05. It's coming out their ears,

00:22:27.329 --> 00:22:32.890
but they're learning quickly. They're going back

00:22:32.890 --> 00:22:35.980
to the basics. And that's one of the big things

00:22:35.980 --> 00:22:38.640
when we teach the service and troubleshooting

00:22:38.640 --> 00:22:44.140
course. We spend an immense amount of time on

00:22:44.140 --> 00:22:47.740
basic refrigeration circuit. And we go through

00:22:47.740 --> 00:22:49.920
and we go through the scenarios of restriction.

00:22:50.359 --> 00:22:53.039
We go through the scenarios of overfeeding. We

00:22:53.039 --> 00:22:54.740
go through all the different scenarios going

00:22:54.740 --> 00:22:58.279
through. And then we break it out on the whiteboard.

00:22:58.339 --> 00:23:01.509
We draw a full VRV system. with you know multiple

00:23:01.509 --> 00:23:04.150
in cooling mode yeah they're all incorporated

00:23:04.150 --> 00:23:07.210
multiple systems multiple condensers multiple

00:23:07.210 --> 00:23:11.250
evaporators and how you would find that issue

00:23:11.250 --> 00:23:15.630
if a single unit is having a problem yeah and

00:23:15.630 --> 00:23:20.990
um we're we're seeing again a desire from technicians

00:23:20.990 --> 00:23:24.190
because we we didn't really have a large difference

00:23:24.190 --> 00:23:26.930
in the amount of people in training right from

00:23:26.930 --> 00:23:30.480
years ago what the difference we have seen is

00:23:30.480 --> 00:23:33.460
you know three to five years ago those people

00:23:33.460 --> 00:23:35.200
were in class because the boss made them come

00:23:35.200 --> 00:23:38.059
yeah somebody had to who's the one who's who's

00:23:38.059 --> 00:23:41.740
going and and now we have people that are actually

00:23:41.740 --> 00:23:44.619
requesting from their bosses they want to be

00:23:44.619 --> 00:23:47.339
in the training they want to learn vr vrf because

00:23:47.339 --> 00:23:49.559
they know where our industry is going you betcha

00:23:49.559 --> 00:23:53.460
and and we're seeing that and we also you know

00:23:53.460 --> 00:23:55.779
at this point you're starting to see the the

00:23:56.319 --> 00:23:58.839
in full inverter technology with rooftops yeah

00:23:58.839 --> 00:24:01.160
100 that's the next big thing in our industry

00:24:01.160 --> 00:24:03.339
right now yeah energy skilled program from the

00:24:03.339 --> 00:24:05.779
department of energy is right now writing out

00:24:05.779 --> 00:24:08.960
what that curriculum looks like for inverter

00:24:08.960 --> 00:24:14.960
rtus that's the big step it's in the the fun

00:24:14.960 --> 00:24:19.240
thing we have there is uh so we also are dyke

00:24:19.240 --> 00:24:21.039
and applied reps we deal with the rebel and rebel

00:24:21.039 --> 00:24:23.700
applied machine yeah so the rebel and rebel applied

00:24:23.700 --> 00:24:27.369
machine are are a package vrv essentially the

00:24:27.369 --> 00:24:31.829
rebel especially and some of the controllability

00:24:31.829 --> 00:24:34.450
we have because of the microtech controller and

00:24:34.450 --> 00:24:37.869
the things you can do we we now are sitting between

00:24:37.869 --> 00:24:42.809
our our manufacturer with diken and going it

00:24:42.809 --> 00:24:44.589
would be great if we could do what we can do

00:24:44.589 --> 00:24:47.559
with this here from over here yeah and then and

00:24:47.559 --> 00:24:49.480
then vice versa some of the things that you have

00:24:49.480 --> 00:24:51.799
to do on uh on the microtech controller we're

00:24:51.799 --> 00:24:53.960
going well what if we write that program more

00:24:53.960 --> 00:24:56.160
like the it's all the same inputs let's just

00:24:56.160 --> 00:24:59.119
reorganize the data exactly let's let's make

00:24:59.119 --> 00:25:01.619
it easier for for everybody to go through and

00:25:01.619 --> 00:25:05.259
they've made uh huge leaps and bounds forward

00:25:05.259 --> 00:25:08.960
in in the control in the ability for us to set

00:25:08.960 --> 00:25:12.839
up and adjust and really fine tune these machines

00:25:12.839 --> 00:25:15.319
to the building that they're put into the application

00:25:15.319 --> 00:25:18.180
right you know when you talk about like that

00:25:18.180 --> 00:25:20.980
whole fundamentals it was very interesting for

00:25:20.980 --> 00:25:24.319
me and so when i was doing tech support on the

00:25:24.319 --> 00:25:27.670
vrv side The one fundamental that stuck out the

00:25:27.670 --> 00:25:29.369
most because we had one scenario that was like

00:25:29.369 --> 00:25:31.730
a perfect example. Like we always talk about

00:25:31.730 --> 00:25:34.809
the lack of proper nitrogen flowing in residential

00:25:34.809 --> 00:25:37.470
and how detrimental it is to the system. But

00:25:37.470 --> 00:25:40.529
that has a filter dryer that can pick up some

00:25:40.529 --> 00:25:42.789
of that. Right. We start seeing the problem after

00:25:42.789 --> 00:25:44.890
it starts compacting in the filter dryer. VRV,

00:25:44.910 --> 00:25:47.009
VRF is not the same because of those screens.

00:25:47.410 --> 00:25:49.910
So one of the applications where I found those

00:25:49.910 --> 00:25:55.940
basic practices, the like almost. multiplied

00:25:55.940 --> 00:25:57.859
in VRV -VRF. It's like when we're talking about

00:25:57.859 --> 00:26:00.759
flowing nitrogen properly on brazing applications.

00:26:01.180 --> 00:26:03.380
Like residential, like commercial systems, we

00:26:03.380 --> 00:26:04.680
typically have filter dryers that's going to

00:26:04.680 --> 00:26:06.240
capture a significant amount of that before it

00:26:06.240 --> 00:26:07.980
starts compacting. Then we have our loss, and

00:26:07.980 --> 00:26:10.160
now we can find it and go replace it. In the

00:26:10.160 --> 00:26:13.980
VRV -VRF where we're using screens, it is so

00:26:13.980 --> 00:26:16.900
detrimental for flowing nitrogen. We had an application

00:26:16.900 --> 00:26:19.339
where we'd had a new installation. It was actually

00:26:19.339 --> 00:26:23.569
Daikin Equipment. Really nice. really nice design,

00:26:23.809 --> 00:26:26.950
good installation, bad installation practices,

00:26:27.250 --> 00:26:29.789
right? So less than a year into this system,

00:26:29.930 --> 00:26:33.069
capacity just was running funky. We were getting

00:26:33.069 --> 00:26:36.150
a significant amount of refrigerant coming back

00:26:36.150 --> 00:26:39.630
to the compressor. So we knew that we were overfeeding

00:26:39.630 --> 00:26:43.109
in different locations. And so the very first

00:26:43.109 --> 00:26:45.279
thing we wanted to do was... They said, dive

00:26:45.279 --> 00:26:46.700
in, let's see what actually happened to this

00:26:46.700 --> 00:26:49.059
thing. So as we're looking through service checker,

00:26:49.079 --> 00:26:51.880
we're seeing, man, all of these EEVs are flowing

00:26:51.880 --> 00:26:55.539
funky. They're just not flowing properly. And

00:26:55.539 --> 00:26:58.200
so then we do 100 % shutdown and see if we can

00:26:58.200 --> 00:26:59.940
pump these things down. And all of a sudden we're

00:26:59.940 --> 00:27:03.420
running at 50 % flow on 100 % shutdown. And we're

00:27:03.420 --> 00:27:06.769
like. How are all of these EEVs failed? So we

00:27:06.769 --> 00:27:08.309
started pulling all of them out, you know, pulled

00:27:08.309 --> 00:27:10.890
refrigerant, pulled the EEVs out. And we actually

00:27:10.890 --> 00:27:13.950
found that every one of those EEV points were

00:27:13.950 --> 00:27:18.269
sandblasted down to nubs because of the carbon

00:27:18.269 --> 00:27:20.970
floating through the system. And it was constantly

00:27:20.970 --> 00:27:24.170
carbon blasting the points of the electronic

00:27:24.170 --> 00:27:28.210
expansion valves. And we're like, wow. I mean,

00:27:28.230 --> 00:27:30.869
you won't see that in residential. You get here

00:27:30.869 --> 00:27:33.049
and boy, right there it was. And I was like,

00:27:33.069 --> 00:27:36.470
okay. This is 100 % installation. This is nothing

00:27:36.470 --> 00:27:40.250
to do with the product itself. We see that and

00:27:40.250 --> 00:27:45.210
we tend to relate the compressor because of the

00:27:45.210 --> 00:27:48.869
size of our VRV and VRF compressors. We think

00:27:48.869 --> 00:27:53.069
that they're a standard scroll. And the typical

00:27:53.069 --> 00:27:56.029
mechanic, if they aren't trained and aren't aware

00:27:56.029 --> 00:27:58.799
of the equipment. they don't realize the rps

00:27:58.799 --> 00:28:01.720
that that compressor spins out oh yeah and and

00:28:01.720 --> 00:28:04.480
you're not anywhere you're not in the you know

00:28:04.480 --> 00:28:06.819
you're not in the same game with a residential

00:28:06.819 --> 00:28:11.720
scroll compressor and the the velocity when you

00:28:11.720 --> 00:28:15.559
have that particulate people don't re realize

00:28:15.559 --> 00:28:19.480
when they're brazing without nitrogen that is

00:28:19.480 --> 00:28:23.059
a hard material that cooper oxide is it's it's

00:28:23.529 --> 00:28:26.849
solid absolutely but because it breaks down so

00:28:26.849 --> 00:28:29.210
fine you put it on your fingers it doesn't feel

00:28:29.210 --> 00:28:32.470
hard right it feels like a powder yeah and they

00:28:32.470 --> 00:28:34.490
don't realize that that's sanding the inside

00:28:34.490 --> 00:28:39.009
of the equipment um years ago i was involved

00:28:39.009 --> 00:28:43.309
in a project that had a forensic analysis and

00:28:43.309 --> 00:28:47.349
uh the during the analysis it was of course it

00:28:47.349 --> 00:28:51.160
was a legal situation We were required to be

00:28:51.160 --> 00:28:54.240
there as a rep, so I was on site. Dyken was on

00:28:54.240 --> 00:28:59.299
site with an FSM at the time. And the contractor

00:28:59.299 --> 00:29:01.359
that did the installation had someone on site,

00:29:01.460 --> 00:29:03.759
the repair contractor. There were 20 of us standing

00:29:03.759 --> 00:29:09.279
there. And unfortunately, I laughed out loud.

00:29:09.359 --> 00:29:11.740
I tried to control myself. I couldn't. When he

00:29:11.740 --> 00:29:14.740
cut the compressor open, when the forensic analysis

00:29:14.740 --> 00:29:18.599
technician cut the compressor open, The compressor

00:29:18.599 --> 00:29:23.240
was shiny. It was beautiful. And the contract,

00:29:23.480 --> 00:29:25.980
the installing contractor literally started running

00:29:25.980 --> 00:29:29.609
around the circle. single finger saluting everyone

00:29:29.609 --> 00:29:31.869
that was involved and said, that's clean, that's

00:29:31.869 --> 00:29:33.710
perfect, that's mine. And the forensic analysis

00:29:33.710 --> 00:29:35.630
guy finally lost it and turned around and looked

00:29:35.630 --> 00:29:37.609
at him and he goes, this just lost you a lawsuit.

00:29:37.609 --> 00:29:41.869
Yeah, it's not supposed to. This is copper plated.

00:29:41.869 --> 00:29:45.390
This is because of poor installation practice

00:29:45.390 --> 00:29:49.390
and just that knowledge of what the machine should

00:29:49.390 --> 00:29:51.650
look like. And that's one thing we share when

00:29:51.650 --> 00:29:55.099
we're doing compressor teardowns. A few weeks

00:29:55.099 --> 00:29:56.779
ago in our office, we had a mechanic doing a

00:29:56.779 --> 00:29:59.539
teardown, and he had just taken the scroll head

00:29:59.539 --> 00:30:02.880
off. And that preliminary look, he didn't even,

00:30:02.980 --> 00:30:06.119
he was setting the plate down to remove another

00:30:06.119 --> 00:30:10.460
piece from the compressor. And if you looked

00:30:10.460 --> 00:30:13.440
everywhere but the center of the scroll plate,

00:30:13.599 --> 00:30:17.430
it looked perfect. There was no issue. When you

00:30:17.430 --> 00:30:19.250
looked at the center of the scroll plate, you

00:30:19.250 --> 00:30:21.569
could see that the entire scroll plate had lost

00:30:21.569 --> 00:30:24.390
about an eighth of an inch of material. Of the

00:30:24.390 --> 00:30:26.690
backing of the plate? Really been grinding that

00:30:26.690 --> 00:30:29.690
much? It was grinding that much. And this was

00:30:29.690 --> 00:30:33.009
a job that there was copper in the compressor

00:30:33.009 --> 00:30:35.970
sump. There was Cooper oxide in the compressor

00:30:35.970 --> 00:30:40.460
sump. that's one of my my biggest things if if

00:30:40.460 --> 00:30:43.779
we have any contractors that do work for us we

00:30:43.779 --> 00:30:47.299
uh we set them up in a station for all thread

00:30:47.299 --> 00:30:49.900
and unistrut because i don't want bandsaws anywhere

00:30:49.900 --> 00:30:53.019
near where my copper is yeah um it's too tempting

00:30:53.019 --> 00:30:55.660
yep and and everybody goes well why would someone

00:30:55.660 --> 00:30:57.380
do that when you think about it it's you're cutting

00:30:57.380 --> 00:30:59.519
three pipes on a heat recovery system if they're

00:30:59.519 --> 00:31:02.420
all the same length chop chop chop and you're

00:31:02.420 --> 00:31:06.960
done yeah and and that is one of the biggest

00:31:06.960 --> 00:31:09.779
killers it's it's it's truly it's poor installation

00:31:09.779 --> 00:31:12.980
practice and it's not it's not a manufacturer

00:31:12.980 --> 00:31:15.220
specific i hear that a lot well the manufacturer

00:31:15.220 --> 00:31:18.569
makes it too hard and it's this is this is basic

00:31:18.569 --> 00:31:21.650
refrigeration yeah this is the way we can grab

00:31:21.650 --> 00:31:24.269
a 50 70 year old book and it'll tell you the

00:31:24.269 --> 00:31:28.009
exact same thing what shocked me is i had a contractor

00:31:28.009 --> 00:31:30.490
push back one side and say it doesn't say anywhere

00:31:30.490 --> 00:31:33.109
i can't use a saw so i i pulled out my modern

00:31:33.109 --> 00:31:36.410
refrigeration textbook the latest version that

00:31:36.410 --> 00:31:40.069
i have on my shelf in my office and uh that version

00:31:40.069 --> 00:31:43.789
still stated copper can be cut with a hacksaw

00:31:43.789 --> 00:31:48.150
or tubing cutters now it does state that the

00:31:48.150 --> 00:31:51.730
copper must be kept clean yeah exactly so it's

00:31:51.730 --> 00:31:53.789
it's one of those things where you know just

00:31:53.789 --> 00:31:58.769
because you can right doesn't yeah exactly well

00:31:58.769 --> 00:32:01.009
mike i sure appreciate this how can people find

00:32:01.009 --> 00:32:04.390
out more about havtech uh so our website havtech

00:32:04.390 --> 00:32:08.210
.com um you we have multiple different tabs on

00:32:08.210 --> 00:32:10.390
that site you can go to our training site we

00:32:10.390 --> 00:32:14.200
are running vrv training uh multiple classes

00:32:14.200 --> 00:32:17.819
every month. We also have training for our other

00:32:17.819 --> 00:32:21.059
manufacturers. Addison, we have a training course

00:32:21.059 --> 00:32:24.990
on there. We have a training course on the Microtech

00:32:24.990 --> 00:32:27.329
3 and Rebel, Microtech 4 and Rebel applied. So

00:32:27.329 --> 00:32:30.369
we do a lot of training, and we're always up

00:32:30.369 --> 00:32:33.150
to help the industry. And if you do have issues

00:32:33.150 --> 00:32:36.170
on a VRV system or any VRF system, we work on

00:32:36.170 --> 00:32:38.470
them all. Our service group is always available

00:32:38.470 --> 00:32:40.589
to help. Sweet. All right, man. I really appreciate

00:32:40.589 --> 00:32:42.289
you hanging out today. Thank you. It was great

00:32:42.289 --> 00:32:43.849
to be with you. All right. Have a good rest of

00:32:43.849 --> 00:32:44.750
your conference. Thank you.
