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Welcome to the future, technologies and innovations that sculpt our industry.

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This episode brought to you by Kysor- Warren, committed to reducing the carbon footprint

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and helping businesses embrace eco-friendly practices.

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Learn more at Kysorwarren.com.

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All right, everyone, thank you for joining us.

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We're hanging out at the 2024 National HVACR Education Conference.

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We're spending some time with our friends from Kysor-Warren.

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How are you guys doing?

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Very good, thanks.

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You want to introduce yourselves before we get hopping in here?

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Yeah, I'm Dale Sizemore.

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We're Kysor Warren, Director of Technical Services.

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I've been there since my 30th year in June.

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Wow, fantastic.

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I am Ignacio Chaparro.

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I am doing the new product development and new technologies, almost 18 years in May.

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All right, so you guys have both seen a lot of changes in our industry, right?

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So I'm a refrigeration geek at heart.

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So, again, this is going to be a good conversation.

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I started in the late 90s and I started in a commercial refrigeration, but I was working

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on a lot of small products.

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So I was still working on a lot of CFC equipment, right?

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So I got to see that CFC phase out.

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I got to see the HCFC phase out.

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We're currently in this HFC phase down.

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The thing that we really have to focus on is as educators, many of us have worked on

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what we might call a traditional refrigerant, even though it's not really, you know, we've

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seen a variety of changes in refrigerants, but we're actually starting to make a migration

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back into our natural refrigerants.

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So a long time, if we actually trace the history of refrigerants, CO2 was a very, very popular

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refrigerant when we were talking about commercial ice manufacturing back into the turn of the

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last century, not this one.

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Right? CO2 is a fantastic refrigerant, but unfortunately we started working with some

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refrigerants that were under less pressure that had environmental consequences.

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And so as a world, we are transitioning away from our HFC refrigerants and there are other

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refrigerants out there like HFOs.

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But when we talk about long term, our natural refrigerants are most have no ozone depleting

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potential, have very low global warming potential, and really is the way that we're going to

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succeed going forward.

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But many of us educators were technicians in the field.

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And so we may not have had a lot of experience with things like CO2.

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So let's talk a little bit about where Kaiser Warren is moving forward in the industry and

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moving into our natural refrigerants.

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Yes, our focus is on natural refrigerants at this point.

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We still build the traditional equipment.

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It's still the majority of what we build, but the natural refrigerants are growing.

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They're doubling almost every year in percentage of our production.

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Our direction is transcritical CO2, we call it DCO2 for short.

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And that's the direction we pick.

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There are many options out there with CO2 and liquid overfeed and combination racks

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and combinations of CO2 and glycol.

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There's different customers going different ways.

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One thing that causes is this separation of the training.

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It makes the training and the technician...

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Like almost two paths?

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Yeah, well, multiple paths.

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So the technicians, for us, we feel like if we can get going in the same direction, the

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gap for those technicians is going to be smaller.

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Because if you're doing transcritical with CO2, I'm sorry, if you're doing liquid overfeed

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and glycol and DX and top cycles and things, so you have to know all those things.

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All the different components.

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Got to know all the different components.

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Transcritical CO2 is relatively simple.

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It's traditional refrigeration at a higher pressure.

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So we like to teach it that way that it's a shorter putt for a technician that's already

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proficient at parallel refrigeration.

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Right, exactly.

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So they have a base understanding of the refrigeration principles.

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So what are we doing for training?

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I know we see a lot of online training for CO2.

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We've actually been working on some content for CO2.

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But I'm a hands-on kind of guy.

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So what opportunities are out there for educators to be able to work on some of this hands-on

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stuff before it actually gets into the classrooms?

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Yes.

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We at Kaiser One, we have two different facility trainings.

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One in Edwin Dale, California in Anaheim and another one in Columbus, Georgia.

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And on those two facilities, we have full equipment in operation.

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We have a CO2 transcritical system with multiple display cases connected.

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And we have also the new technologies that we are pushing into the industry to create

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efficient high efficiency systems.

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So those two facilities will have those technologies implemented that people will see, touch them

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and understand how they do work.

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And how long are the training classes themselves?

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The training classes, if we go on site, that will be at least one full day.

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They will get the theory of how the system works, the different technologies.

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Also they do get information about the installation of the system because that's another important

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part for technicians.

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Yes, absolutely.

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To understand what are the safety measures that they need to take.

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And also, as Dale was saying, this system is very similar to the HFC so they can understand

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the differences and get more comfortable with that.

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We really push hard on the safety of the CO2.

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Because everybody's scared of that and we want to get that word out there that done

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correctly with the proper safeties and installed correctly, it's stable, it's safe.

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For the technician at least.

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Yes, a lot of people get intimidated because of the pressures the system operates at.

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That's the thing I hear the most.

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Yes, exactly.

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So we try to put the word there, what are the safeties that we consider and how the

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systems are designed to overcome that issue, the pressures.

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It's not an issue anymore.

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It's just handling the system properly.

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Absolutely.

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When we think about moving forward with our refrigerants, we're going to have safety

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concerns with any refrigerant that we work with.

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We are seeing A2Ls that are a mildly flammable refrigerant.

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We have our A3s that are highly flammable refrigerants.

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So safety is going to be one of the most important things going forward with training.

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And so understanding how those systems operate and how to safely work on those.

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Another question that I get out in the industry is, well, these are just large tonnage systems,

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aren't they?

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And then just for the big stuff?

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Well, in the majority, yes, but there are some systems coming in like small condensing

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units.

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Yes.

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We do have developed small condensing units for smaller applications like 5 tons, 6 tons.

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Really?

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Yes.

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Wow.

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Okay.

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Yes.

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Go ahead.

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Yes, because we know in order to have that implementation in the industry for remodeling

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or expansion, they cannot close down the full store to make the full retrofit.

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So they need a way to make the change.

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Yeah, have a bridge.

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So if you're in a transition from HFC to CO2 and you have to do something in between,

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but you're not ready to make the full transition, then you can do this small system.

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Like in California, if you have a traditional store already with the regulations there and

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it's HFC, you can't add horsepower.

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Now you could take one of these small units, add it as CO2 is natural.

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It's a complementary system.

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Yes.

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So you can eventually remodel the store and everything's totally converted over CO2.

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You can either keep that unit or you can take it off, put it on the right.

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Okay.

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And that is a big concern going forward is that we don't have unified legislation on

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our refrigerants.

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You would think that we would as a nation go, okay, this is where we are going.

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And we're all doing it at the same time.

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But we know that a lot of our states have more stringent regulations than what we may

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set at national standards.

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Do you see any states in particular that are going with CO2 faster than others?

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California and New York.

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Yes, California and New York.

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California actually, they implemented their regulations in 2022.

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So from 2022 to now, any new systems with more than 50 pounds have to have refrigerants

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with less than 150 GWP number.

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There's not a lot of them.

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Not a lot of them.

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New York is going that way and actually they are pushing even harder than that.

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They are going to go 10 GWP number.

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10.

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10.

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So that's even more difficult to do that.

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Wow, that really is limiting your options.

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Yeah.

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But also we also know that the EPA, they have a final rule.

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Yes.

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Trying to do the transition as well.

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Yes.

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So 2026 and 2027 will be coming across the country.

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Yeah.

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So we'll see the push of those natural refrigerants more and more.

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Yeah, we've had a lot of conversations on our show talking about the technology transition

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rule and people look at that as going, okay, this is what we have to prepare for and we

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go, no, no.

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You have to be aware of the technology transition rule, but you have to be aware of what states

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are doing that are even more stringent than that.

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That's right.

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And so if I'm an educator and I'm looking at what the future of refrigeration is, I absolutely

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need to be implementing CO2 into my curriculums now or at least being able to go out and go

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to the training facilities at Kaiser Warren and learn how to work on these pieces of equipment

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to be able to start implementing that into the classroom.

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That's right.

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That's something that we talk about a lot in our sessions and on-site sessions and our

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tables at the shows and things like that.

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If you're not already planning that, you're not already working towards that, you're behind.

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So it's coming down like a freight train.

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We're not stopping it.

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We have to get the...

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For me as a technician by trade, I feel like we owe it to the trade not to let them sneak

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up on them and catch them by surprise because it's going to be ugly if there's not enough

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people out there to work on it and install them and build them.

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We don't think there's enough manufacturing space for what's coming.

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Yeah.

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Yes.

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And one of the benefits, as he's saying, is the good part of CO2 trans-critical systems

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is that they are the same concept.

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Right.

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As a conventional...

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Still refrigeration.

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Yes, still.

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Yes, exactly.

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So technicians, if they are proficient with HFCs, going to CO2, let's say they have at

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least 80% already over.

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Yes.

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Absolutely.

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20% is the difference between HFCs and CO2 systems.

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When we look at CO2 systems in general, I know like in my state of Indiana, some of

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my grocery stores were implementing CO2 systems almost a decade ago.

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And so we're not talking about educating technicians for the future.

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We're talking about educating technicians for systems that are already out there that

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are now entering into their service age.

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Right.

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And we, I think as a generation, are very far behind.

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Even myself, I'm fairly far behind on CO2, but I've been out of the industry for about

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six years.

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So even as an educator myself, I have a lot of brushing up to do.

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So I know there's many educators out there that are needing these resources.

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So what are some good ways to connect with Kaiser Warren?

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I come to the conference, obviously, when we have almost 1200 educators here that are

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wanting to connect, but we have a lot of educators that are going to be joining us.

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We also have technicians that are in their van right now going, you know what?

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I'd like to work on some of that bigger stuff, but I don't know where to begin.

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So let's talk about some resources from Kaiser Warren that we can connect with.

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Yes, definitely going to our website.

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There is information for the CO2 systems in the website.

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They can contact our marketing department and they can direct them to the people that

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can work with them on the training sessions.

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That will be the main way to do.

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With our two competing hands-on facilities, one in Anaham and one in Columbus, Georgia,

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we're also looking at tools to help us with that, putting online calendars.

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All that will start showing up.

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We're still in the infant stages of getting that part of technology set up so that we

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can get the word out.

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Right now, word of mouth, we can't even support the demand we have.

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So when we put it out to the public, we have to be prepared for it.

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It's going to be this mad push because there's a lot of people out there.

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And today, everybody's looking for a business card.

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Everybody's like, hey, can you help us out with material and stuff?

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Can we come to your place and learn how to do that?

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Absolutely, you can do that.

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It's fun in that spot.

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It's fun in that date when it works for everybody and getting them in there.

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We, Nasir and I both have day jobs and we do the training.

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This is what we love to do and we want to get the word out there.

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But we're going to push as hard as we can for the years we got left in the business.

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Isn't it fun though?

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Yeah, it's great.

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It's buying time for me.

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I've been doing refrigeration for 42 years and I don't, you know, we've had more changes

244
00:13:24,580 --> 00:13:28,960
in the last 10 years than they did the whole first 32.

245
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I think this year, I think 2024 is going to be almost a pivotal point for our industry.

246
00:13:34,680 --> 00:13:35,680
Yeah, I agree.

247
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I think this is a year.

248
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Time to put up a shut up.

249
00:13:38,240 --> 00:13:39,240
It is.

250
00:13:39,240 --> 00:13:40,240
It is.

251
00:13:40,240 --> 00:13:46,240
We've had so many conversations here in these podcasts of we've went too many years as industry

252
00:13:46,240 --> 00:13:49,340
competitors and not been industry partners.

253
00:13:49,340 --> 00:13:54,760
And so now you're seeing industry competitors coming to the stage just like you are today

254
00:13:54,760 --> 00:13:55,760
going in.

255
00:13:55,760 --> 00:14:00,480
I mean, at the end of the day, we all have things, we're all salespeople of something.

256
00:14:00,480 --> 00:14:01,480
Absolutely.

257
00:14:01,480 --> 00:14:04,040
You got to get paid.

258
00:14:04,040 --> 00:14:08,120
But the important part is everyone is saying, but together we're going to push an industry

259
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further.

260
00:14:09,120 --> 00:14:13,520
And the light bulbs are just they're glowing so bright.

261
00:14:13,520 --> 00:14:16,440
It's just it's a beautiful time to be in this industry.

262
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100%.

263
00:14:17,440 --> 00:14:22,200
And I've never seen the collaboration in all the years with these events like NASRC or

264
00:14:22,200 --> 00:14:27,800
100 Arms at Spurk last week, we got Erwindale coming up in three or four weeks.

265
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We'll be out there again.

266
00:14:29,360 --> 00:14:31,440
And those are free events for technicians, by the way.

267
00:14:31,440 --> 00:14:36,600
So technicians, if they hook up with those folks, they can go there and they get similar

268
00:14:36,600 --> 00:14:38,440
to what you get here for trainers.

269
00:14:38,440 --> 00:14:43,640
They're getting technical training and we go into a lot more in depth stuff there.

270
00:14:43,640 --> 00:14:51,760
For the technicians for install service and being specific about TCO2 equipment.

271
00:14:51,760 --> 00:14:52,760
Yes.

272
00:14:52,760 --> 00:14:56,280
And in those kind of sessions, you can have a little bit of everything.

273
00:14:56,280 --> 00:14:59,600
We have OEMs going to do the trainings.

274
00:14:59,600 --> 00:15:04,720
We have compressor manufacturers, controls manufacturers, component manufacturers.

275
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Everybody's doing the training.

276
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Joining in.

277
00:15:08,080 --> 00:15:09,080
Yes.

278
00:15:09,080 --> 00:15:11,480
Joining in and providing information to the technicians so that they know a little bit

279
00:15:11,480 --> 00:15:13,720
of everything on those kind of sensors.

280
00:15:13,720 --> 00:15:15,640
And as they say, it's free training.

281
00:15:15,640 --> 00:15:16,640
It's free training.

282
00:15:16,640 --> 00:15:18,560
They just need to stay agnostic.

283
00:15:18,560 --> 00:15:20,280
We're not there trying to sell technicians.

284
00:15:20,280 --> 00:15:22,040
They don't buy equipment for the most part.

285
00:15:22,040 --> 00:15:23,040
And we're trying to help.

286
00:15:23,040 --> 00:15:27,120
We're trying to get the industry and get the word out there and get it built up so that

287
00:15:27,120 --> 00:15:30,480
there's more people available to do the work we need done.

288
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We need good installers.

289
00:15:31,600 --> 00:15:34,000
We need good service people as a manufacturer.

290
00:15:34,000 --> 00:15:38,600
If you don't have that, then it causes you a lot more issues.

291
00:15:38,600 --> 00:15:39,600
Warranty returns.

292
00:15:39,600 --> 00:15:40,600
Everything.

293
00:15:40,600 --> 00:15:41,600
Failed component.

294
00:15:41,600 --> 00:15:42,600
Happy customers.

295
00:15:42,600 --> 00:15:43,600
Happy customers.

296
00:15:43,600 --> 00:15:44,680
Yeah, for sure.

297
00:15:44,680 --> 00:15:45,680
You want that.

298
00:15:45,680 --> 00:15:46,680
Absolutely.

299
00:15:46,680 --> 00:15:47,680
Yes.

300
00:15:47,680 --> 00:15:51,440
You want that but also we need technicians that they are able to install the systems

301
00:15:51,440 --> 00:15:54,280
for the end users to buy the systems and start doing the transition.

302
00:15:54,280 --> 00:15:59,840
They're like, none of my contractors want to do this.

303
00:15:59,840 --> 00:16:00,840
Think about that.

304
00:16:00,840 --> 00:16:06,760
If I'm an educator and one of my most important numbers is my placement.

305
00:16:06,760 --> 00:16:12,120
Where am I placing my technicians and what type of salary are they making when they leave

306
00:16:12,120 --> 00:16:13,440
this program?

307
00:16:13,440 --> 00:16:15,240
We're not talking about entry-level jobs.

308
00:16:15,240 --> 00:16:21,560
When we get into our refrigeration, we're talking about high demand, high paying careers

309
00:16:21,560 --> 00:16:25,200
that are incredibly stable, that are not going away.

310
00:16:25,200 --> 00:16:26,200
They're only growing.

311
00:16:26,200 --> 00:16:28,000
It's only growing.

312
00:16:28,000 --> 00:16:34,240
If I'm looking to implement CO2 training into my program, here's a great place to start.

313
00:16:34,240 --> 00:16:35,720
Yes, absolutely.

314
00:16:35,720 --> 00:16:36,720
Absolutely.

315
00:16:36,720 --> 00:16:40,480
You were talking about regulations before.

316
00:16:40,480 --> 00:16:43,720
We know that EPA, they put the regulation out for 2027.

317
00:16:43,720 --> 00:16:44,720
Yeah.

318
00:16:44,720 --> 00:16:49,240
So starting 2027, they will see more and more of the systems that we are seeing right now.

319
00:16:49,240 --> 00:16:50,240
Absolutely.

320
00:16:50,240 --> 00:16:52,720
It's going to multiply at a much faster rate.

321
00:16:52,720 --> 00:16:53,720
I believe that.

322
00:16:53,720 --> 00:16:58,680
I like to follow what's happening internationally and see the different product changes that

323
00:16:58,680 --> 00:16:59,680
are happening.

324
00:16:59,680 --> 00:17:03,720
A lot of people don't even realize, we've got CO2 in automotive air conditioning systems

325
00:17:03,720 --> 00:17:04,720
right now.

326
00:17:04,720 --> 00:17:05,720
Yes.

327
00:17:05,720 --> 00:17:06,720
And people go, what?

328
00:17:06,720 --> 00:17:07,720
Wait a minute.

329
00:17:07,720 --> 00:17:10,120
In vehicles and small tonnage systems?

330
00:17:10,120 --> 00:17:11,120
Yeah, absolutely.

331
00:17:11,120 --> 00:17:16,160
CO2 is a very, very useful, very environmentally friendly refrigerant.

332
00:17:16,160 --> 00:17:23,560
As we make this HFC slide, I call it a slide, we're at right now a 40% reduced consumption

333
00:17:23,560 --> 00:17:31,360
or production of HFCs based on GWP, which means all of our HFCs are going to see a significant

334
00:17:31,360 --> 00:17:34,240
increase in price and a lack of availability.

335
00:17:34,240 --> 00:17:38,600
We've already seen transitions in our distributors that are making agreements and arrangements

336
00:17:38,600 --> 00:17:43,320
with their contractors that if you're not reclaiming and bringing back refrigerant,

337
00:17:43,320 --> 00:17:46,520
we're not even selling you because we're not going to have access to it.

338
00:17:46,520 --> 00:17:52,080
And let's think about the, just for a minute, let's talk about the access of CO2 as a refrigerant.

339
00:17:52,080 --> 00:17:57,740
There's really not a life expectancy of CO2 because it doesn't qualify on any of that.

340
00:17:57,740 --> 00:18:00,200
We call it future proof.

341
00:18:00,200 --> 00:18:06,520
So if you put in CO2, there's very low probability unless some magical thing comes out of the

342
00:18:06,520 --> 00:18:08,920
blue that's not there yet.

343
00:18:08,920 --> 00:18:12,720
Yeah, none of our chemical manufacturers.

344
00:18:12,720 --> 00:18:13,720
You can use it forever.

345
00:18:13,720 --> 00:18:14,720
Exactly.

346
00:18:14,720 --> 00:18:16,680
All of our systems never going to be obsolete again.

347
00:18:16,680 --> 00:18:17,680
Exactly.

348
00:18:17,680 --> 00:18:19,240
You're always going to have access to refrigerant.

349
00:18:19,240 --> 00:18:20,240
That's right.

350
00:18:20,240 --> 00:18:21,240
I mean, we look at like...

351
00:18:21,240 --> 00:18:25,080
And they can make as much CO2 as we want and you can vent it.

352
00:18:25,080 --> 00:18:26,080
There's no law.

353
00:18:26,080 --> 00:18:29,560
What about the change of regulations if we would do something natural?

354
00:18:29,560 --> 00:18:35,080
In some ways it's easier to service because they're not confined in there with laws where

355
00:18:35,080 --> 00:18:38,760
they're worried about getting in trouble for accidentally venturing.

356
00:18:38,760 --> 00:18:39,760
Because there's no...

357
00:18:39,760 --> 00:18:40,760
Great requirements.

358
00:18:40,760 --> 00:18:43,160
There's no commercially available...

359
00:18:43,160 --> 00:18:44,160
That needs to be ironed out.

360
00:18:44,160 --> 00:18:47,160
That's a whole other...

361
00:18:47,160 --> 00:18:51,560
There's no requirement for when you service a piece of equipment that you have to reclaim

362
00:18:51,560 --> 00:18:52,560
it.

363
00:18:52,560 --> 00:18:55,480
There's no commercially available reclaimer for CO2.

364
00:18:55,480 --> 00:18:56,480
Yeah.

365
00:18:56,480 --> 00:18:57,480
Wow.

366
00:18:57,480 --> 00:19:00,960
That does make you think a little bit differently about that because we're going to see, like

367
00:19:00,960 --> 00:19:04,680
even with when we talk about what we call in a residential or new refrigerants, they're

368
00:19:04,680 --> 00:19:05,680
really not new refrigerants.

369
00:19:05,680 --> 00:19:06,680
They're just HFCs, right?

370
00:19:06,680 --> 00:19:07,680
And HFC blends.

371
00:19:07,680 --> 00:19:14,000
We've got a shelf life of no more than 12 years.

372
00:19:14,000 --> 00:19:15,000
That's the reality.

373
00:19:15,000 --> 00:19:20,360
When we look at the HFC phase down and realize that both R32 and 454B are in that shelf life

374
00:19:20,360 --> 00:19:25,840
of the HFC phase down, they're going to become scarce just like the others as we continue

375
00:19:25,840 --> 00:19:27,960
the HFC phase down.

376
00:19:27,960 --> 00:19:34,600
And the reintroduction of natural refrigerants into every aspect of HVAC and refrigeration,

377
00:19:34,600 --> 00:19:37,040
I think will be here faster than people realize.

378
00:19:37,040 --> 00:19:38,040
Oh yeah.

379
00:19:38,040 --> 00:19:39,040
I agree.

380
00:19:39,040 --> 00:19:40,680
It's coming like a steamroller.

381
00:19:40,680 --> 00:19:41,680
Yes it is.

382
00:19:41,680 --> 00:19:44,480
Well, I'm glad we have this conversation.

383
00:19:44,480 --> 00:19:49,160
It really brings some light into where we're going because I feel it and now that we see

384
00:19:49,160 --> 00:19:54,000
it from our manufacturers and know that our manufacturers are amping up the educational

385
00:19:54,000 --> 00:19:57,680
opportunity and educational outreach, that's a big statement.

386
00:19:57,680 --> 00:19:58,680
That's the right thing to do.

387
00:19:58,680 --> 00:19:59,680
It is.

388
00:19:59,680 --> 00:20:00,680
It is.

389
00:20:00,680 --> 00:20:01,680
All right.

390
00:20:01,680 --> 00:20:02,680
Anything else you guys like to cover while we're here?

391
00:20:02,680 --> 00:20:03,680
Appreciate you having us.

392
00:20:03,680 --> 00:20:05,360
Yeah, this is so cool.

393
00:20:05,360 --> 00:20:07,360
So the website is once again?

394
00:20:07,360 --> 00:20:08,360
www.casagrande.com

395
00:20:08,360 --> 00:20:09,360
Okay.

396
00:20:09,360 --> 00:20:10,360
Thanks guys.

397
00:20:10,360 --> 00:20:11,360
Have a great day.

398
00:20:11,360 --> 00:20:33,840
Enjoy the rest of the spring.

