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Welcome back to Teaching the Unteachables where we dive into teaching and learning

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methodologies for professionals like you. This episode brought to you by Regal

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Rexnord Gentec Motors, the leading brand in electronically commutated motor

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technology. Learn more at regalrexnord.com.

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All right well hello once again thank you all for joining Did You Know? Last

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month we had the opportunity to hang out with Chris Mohally from Regal Rexnord.

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Chris how you doing today again? Doing great, happy holidays. Absolutely getting

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real close, getting excited, getting busy, ready for a break. Ready for the break.

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Oh my goodness, absolutely. So we spent a lot of time talking about ECM constant

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airflow, our true variable speed ECM motors, and they are quickly gaining

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popularity in the industry. But they're not the most popular ECM motor out there,

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at least what I see out in the field. So today we're going to be spending some

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time with the Constant Airflows cousin, Constant Torque. Very similar but boy

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they have some different command controls. So Chris thank you so much for

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joining us and for those that missed last month's show it is out there. We got

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the live version of it plus we've got the finished edited version as well on

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our YouTube channel s2institute HVAC excellence so make sure to go check that

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out if you missed that one and let's go ahead and dive on into this thing and

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let's talk a little bit about Constant Torque ECM motors. Sounds good. We'll

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start right in with what you said there Constant Torque ECM and their

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applications. So last time we talked about Constant Airflow motors and

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they're more applicable to the premium level HVAC systems. Constant Torque

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motors are more applicable to the mid-tier and lower tier systems but as

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you're going to learn there's some characteristics that cross over which I

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think the audience might find kind of interesting. These are multi-tap motors

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majority of them are multi-tap motors. I have to remember to change my

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teaching habits because the motors have changed in the last five years or so.

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Exactly. The majority of them are multi-tap motors very similar to a PSC

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motor where if you want the motor to operate more or less airflow you simply

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move to a higher or a lower tap value and they're also Constant Torque as you

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already mentioned and as we did last time we will delve into what Constant

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Torque really means and especially what it means to airflow. These motors do

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perform very similar to a PSC motor but we'll show exactly how similar and what

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that means as far as making airflow selections and diagnosing airflow

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performance issues. Yeah absolutely. So what does multi-tap mean? I'm pretty sure

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it's you know what I've said already. Yeah. Fairly plain but you know just just to make sure.

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Manual selections that's really what we're talking about. It really is so

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you know really the main difference between a Constant Torque ECM and a PSC

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motor is they both have speed taps and it's funny because we we we call them

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speed taps but even on a PSC motor they were never speed taps you know you

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when a PSC motor when you want to make it multi-speed you tap the winding in

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multiple places right and each tap gives you a different amount of torque each

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different amount of torque is going to give you a different amount of speed

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based on the load. Probably went a little too deep there but so these things. No, makes sense to me.

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We call these speed taps but really each tap has a programmed level of torque and

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that level could be either a percent of maximum torque or an actual ounce feet

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of torque that you know again if I go to a higher torque level I'm going to get

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more airflow a lower torque level I'm going to get less airflow but I'll

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default and go back to what the industry is comfortable with and we'll just call

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them speed taps. And they do they look very similar I mean when we're talking

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about PSC motors we had typically wires that were our selection but on some of

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our manufacturers we actually had plugs or sockets on the motor that was the tap

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selection. Yeah so when we look at our ECM constant torques now we're going to

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see a similar type of plug and so a lot of people are familiar with

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that particular look you know when we're getting to the actual socket we're gonna

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go oh wow all right that's starting to look a little bit familiar to us right

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well what do they mean you know what are we doing with each one of these taps? So

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the main difference here again being an ECM is we provide line voltage to the

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motor continuously you've got LGN line ground neutral the N is stamped on all

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of our plugs whether it's a 115 volt 230 volt 277 or 460 volt it's always

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stamped as N so the N changes meaning whether you're in a 115 volt motor it is

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actually neutral a 230 volt motor it's going to be L2 and so on and then the C

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of course is common so like the constant airflow motors we discussed last time

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around this motor is powered continuously with line voltage and it is

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the low voltage in this case 24 volts AC that actually energizes the speed taps

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tells the motor not only when to turn on but the tap that's energized tells the

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motor which torque level to operate at so the only other thing that I do want

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to cover make sure I cover at least once I'm sure I'll say it again because I

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often repeat myself is on the OEM motors you know these speed taps are programmed

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so the manufacturer of the appliance gets to program the torque value that

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goes into each one of those taps and that's where as we discussed later you

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know these these motors look very simple at the onset but then they can get a

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little bit more complex when you understand that every OEM can program

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them differently so they you know so tap one may not always be low speed and

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yeah tap five may not always be high speed as just as an example yeah now

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I've ran into that before where they were you know opposing actually had some

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that came from a manufacturer one time as a warranty replacement motor and I

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got some calls from the field hey these are not running at the correct speed

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then what do you mean right like low is high and high is low and I cool that

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could be an issue yep exactly so you know the best recommendation I can give

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technicians is to really treat these motors just like you did a PSC motor go

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go to the door schematic or the unit manual where you'll find either the color

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chart like we did for PSC motors right or in this case the number chart that

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tells you what you know each number represents as far as high medium low

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speed or other some manufacturers will actually label them as the heat tap or

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the cool tap or you know electric strip heat or something like that and of

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course we'll have to confer with those manuals for our airflow because it's a

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constant torque motor it does not maintain airflow like the constant air

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flow motor and of course we'll get into that in a little bit so let's let's dive

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right into you know what makes the motor so different so yeah almost all constant

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torque motors built by us and our competitors use this same and I like to

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use the word standard nine terminal block okay CLGN 12345 it comes up to nine you

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got a you got a blank in the upper corner next to N so I call it a standard

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nine terminal block and so it us in the competition build our motors with the

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same block almost all of them are using 24 volts AC to energize the speed taps

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so what makes them what makes them different if you look at the diagram

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that's on the screen we see and I'm using examples of how different

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manufacturers programmed the motors this one programs the motor with tap one as

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low speed and tap five is high speed just like with a PSC motor if I needed my IC

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heat is connected to tap three so if I wanted to increase my heating airflow I

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would move the heat tap from three to four and I would get more airflow very

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simple so I'll give you another example and if you didn't pay attention I'll

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tell you what changed here like a where's Waldo tap three didn't change

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yeah but but everything else did tap five is now low speed and tap one is now

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high speed and to your point if a technician is not paying attention to

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the speed taps they may move them in the wrong direction which you know obviously

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you can probably figure out if your amperage goes down and your airflow

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goes down I probably went in the wrong wrong direction you can go the other way

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but you know it's just as easy to reference the schematic and know what

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you're talking about when you're working on the unit right this next one is going

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to give you even more reason to focus on that unit schematic so and this is this

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is actually fairly common in single stage package units that you constant

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torque motors because of saying and especially if they're all electric so an

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all-electric single stage package unit might use one speed for AC and electric

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strip heat pump AC heat pump heat and heat pump or and electric strip you know

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I may use one speed for everything and if it does you know it's comes factory

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wired to that one speed now there's actually a high speed that I can choose

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here but the the the key to this diagram is there are three taps on this motor

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that are not programmed they have no functionality so if I put 24 volts on

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tap three yeah the motor is not gonna run okay absolutely that makes sense so

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it depends on how it was programmed from the manufacturer no program no run

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absolutely so if I'm used to working on systems that look more like the previous

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one or you know preview either either one I might think that going up to tap

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three is gonna give me more airflow the motor shuts off and then I'm wondering

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well do I have a bad motor because I don't know enough about constant torque

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motor so this is really more probably more important for diagnostics but also

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important for that technique technician that shows up on the job they've got a

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frozen coil or a trip limit and they move to it inadvertently again package

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systems common split systems very uncommon to have unprogrammed taps but

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they inadvertently move to a tap that has no program in it motor shuts off I

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mean I myself if I didn't know better would think yeah something wrong with the

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motor that motor that would be the call that would come right right that's not

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working so that is a fantastic if we get anything from this entire program that

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is some super good information all right so here's another example and this is

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pretty common in air handlers from one manufacturer I'm not gonna say who the

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manufacturer is you see a low medium and high and you know if a manufacturer

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programs all five whether they program tap one is low or tap tap one is high you

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know tap three stays the same it's medium and you might start getting the

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mentality that well the middle of the motor is always going to be medium well

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that's not the case if you look at this particular handler where they did low

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medium and high and one two and three and then they put tap four as the

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dedicated electric strip tap and then see manual for tap five which my joke is in

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class so is always well that taps never gonna get used because the manual is

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never gonna be left yeah they actually open the manual to read this one and

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know what it is not picking on the technician that's currently on the job

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but not a lot of manuals stay on the job site exactly we're talking to the

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technicians that don't read manuals we're just encouraging them everybody

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else does and we're so glad that you do that so this is my cue to throw out the

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RTF and read the whole manual manual man those are some examples of the most

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widely format that constant torque motors are used in all the five taps

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are 24 volts AC activated the 24 volts AC turns the motor on it the tap

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selection determines how much torque it puts out the manufacturer that programmed

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the motor tells you if it's low medium high speed and away you go very very

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simple motor funny that you mentioned earlier you know PSC motors having

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terminal blocks in the past five ten years there's another competitor of mine

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that puts out a constant torque motor that looks like a PSC motor looks like a

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PSC replacement that's actually and I'm sorry for boys pointing that way I've

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got a no that's right that is actually a constant torque motor with just leads no

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plumber sure it has the same line ground neutral common still a square the same

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way as we assume five 24 volt wires for its speed tap so very very similar and

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also very widely used by by one manufacturer yeah we we put out a new

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motor recently called the n site motor where we changed the plugs which we went

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from the standard nine terminal plug to two different plugs and that was

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released primarily in 115 volt motors for the fossil fuel market so I'll talk

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about that in a little bit and then there's also two not now two

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communicated modes for constant torque motors one of those communicated modes

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is called PWM and one is called nine speed men technicians that you know are

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paying attention to the manuals or the schematics are probably already seeing

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these because they've been out for quite a while but I'm starting to get I do

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tech support for us so I'm starting to get more and more questions on these so

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I'm recognizing that the awareness has has grown on these motors you know

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manufacturers will take one of our motors a technology that's new to the

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industry they'll use it and it'll take technicians a while to actually notice

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that something something different in the appliance so yeah these have been

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around for a while and I'll talk about that when we get to them sure but that's

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that so that's the evolution of constant torque in one in one screen in the nutshell

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yeah again 90 plus percent of what's out there is that standard nine terminal

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with the 24 volt speed taps you've got some still using wires only and then

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you've got a couple of new with new terminals and PWM and nine speed so

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let's dive right into unless you had something to add one little question so

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yeah good question came in from Ray about you know so how do you get the

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correct programmed motor for your application one you go with the OEM

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motor or you go with a replacement motor and you verify what your CFM ratings

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were on your OEM motor and then you just look on your new motor I could be wrong

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but that's the experience that I've had with replacement motors how would regal

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how would gentech approach that one yep no you said it perfectly if you want the

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exact motor that came out you would have to go back to the manufacturer of that

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appliance order it from their authorized distributor by the model number of the

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appliance to get the program motor that came out of it but we do make generic

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motors that have all five taps programmed and it's very just like with

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replacing a OEM PSC motor with a generic PSC motor we can replace an OEM constant

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torque motor with a generic constant torque motor that has five speeds yeah

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and as you said I'm going to adjust my speeds until I get the correct airflow

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I you know so since it came up now and we'll it'll come up later again okay you

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know so I often get asked well I like to go back with OEM motors because then I

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know all I have to do is plug it in and I'm done I don't have to measure airflow

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because you know I put the OEM motor back in and my my contest for that is

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well what if the when the system was first installed what if no one ever

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measured airflow and adjusted the speeds to set it up properly on day one and

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then I get the well and the gosh-golly and the kick in the rocks and then I

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take it a step further and say now I'm really gonna blow your mind these are

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constant torque motors what if the static pressure today is different than

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the static pressure that was on day one even if it was set up properly if my

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static pressure is different today than my air flows different today and I still

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have to measure airflow so bottom line is you're gonna have to measure airflow

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whether you're putting the OEM motor back in or universal motor back in so

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really putting a universal motor back in isn't any more time than putting the OEM

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motor back in as long as you're following industry best practice yeah

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absolutely you know Jason Objute from our team says this all the time he says

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compressors don't die they're murdered and it's kind of the same way with ECM

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motors ECM motors don't typically die on their own it takes a lot to kill one but

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boy they can easily be murdered if they're not set up properly and they have

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too much static pressure and I would agree with that wholeheartedly yes sir so

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we'll we'll move on to the first variation if you will which is what we

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call the N-site motor again we launched this in 2019 with the 2019 fan

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efficiency regulation change 115 volt only but we you know it has two

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different plugs but if you look at it really closely it's the same motor as

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what you're used to it you know you got the nine terminal plug here and I'm

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marrying it up to the the three the three terminal plug for line voltage and

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the terminal plug for low voltage different configuration but yeah all

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there and and so you're probably only gonna see this if you're a technician

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in a fossil fuel market because we won't today we only make it in 115 volt

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applications yep and which means it's you know it's it's fairly new to the

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industry as well because it's only about three years old well almost four years

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old now right coming up on its birthday getting close there you go and this

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motor is by the way also capable of the 24 volt speed taps and also the PWM that

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we're gonna talk about in just in just a minute okay just a minute how about next

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when I'm leading in myself that's perfect PWM and if you're not familiar

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with with the acronym it stands for pulse width modulation and all it is is

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a it's a DC duty cycle if I speed up the duty cycle I'm asking the motor to

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operate at a higher torque value if I slow down the duty cycle I'm asking the

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motor to operate at a slower duty cycle so from a really fundamental standpoint

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if I if I think about the old Rhea stats you know I turn them I turn them up and

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the motor goes faster or the light gets brighter I turn them down and the motor

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gets slower go slower or the light gets dimmer with PWM the OEM board has full

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control over the motor whatever if they send a really low PWM signal they'll get

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a really low output out of the motor if they send the highest if you know 100%

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PWM signal they're gonna get maximum output of the motor so they they

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literally have infinite speed control the motor in PWM one thing that

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technicians can you know because again the manual is not often on the site the

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schematic may not specifically spell out this is PWM but one thing that

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technicians can note it will notice and when the constant torque motors used in

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PWM is tap one and terminal C or sorry terminal one and terminal C are going to

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be typically wired back to the board through a plug on all of our 24 volt

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motors there the motor terminals are going back to heat taps cool taps fan

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taps and if they're all wired you know park or unused taps but in the case of

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PWM what they're gonna find is it's not going back to a heat or cool a fan it's

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just it's going to be going back to a dedicated plug because you're not meant

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to adjust that tap you're meant to leave that alone I don't want to put 24 volts

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AC on that thing no and it's not going to be 24 volt AC the PWM signal is

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created with DC voltage so you'll have to again go into the manufacturer's

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manual to find out what that DC voltage is that relates to the PWM signal and I

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that signal determines the motor torque also determine at which determines the

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motors output so on a PWM controlled motor you're going to adjust your airflow

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with the dip switches so you're you know here so here we are we talked about

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constant airflow last time around and how everything is going to be set up

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with either dip switches or jumper pins or you know today's communicating

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thermostats I'm going to go in and I'm going to adjust the menu selection now

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here we are with constant torque motors and they're right back to that form of

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you know we use PWM communication and constant airflow as well and now we've

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got constant torque motors using PWM and being controlled by the dip switches on

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the board and you're going to be at the National HVACR education conference this

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year is that correct? I will I'll be teaching a class and I will have a booth there to answer any questions you have.

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And bring your books with you if you want to get the book signed by the

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author I would love that if you bring a book with you we'll make sure that we

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have a book signing of authors while we're there. So hopefully see you all at the

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National HVACR education conference and we hope that you all come back next week

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and hang out with us and next month we're going to be back again with Chris

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we're going to be talking about ECM condenser fan motors and the following

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month we're going to actually dive into some more characteristics of ECMs with

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airflow and maybe we'll tear some motors apart and dive a little deeper so you

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have some ECM questions get them prepared and Chris thank you so much for

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hanging out with us once again I enjoy diving into ECM motors and getting a

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better understanding of these newer technologies. Probably more fun than it

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should be. I love it when I get the calls I had so much fun on your show.

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You had fun talking about motors. I look forward to these shows.

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Alright well I think we're gonna call it a wrap we really appreciate everyone

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hanging in as long as you have I know it's a lot of information and we really

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enjoy hanging out with you and being a part of this HVACR building science

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community and Chris Mahaly we will see you in a few weeks. Sounds good I know it

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dates the show but happy holidays to you and your families everyone. Absolutely

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everyone thank you so much we'll see you later. Bye.

