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Welcome back to Teaching the Unteachables where we dive into teaching and learning

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methodologies for professionals like you. This episode brought to you by New Calgon

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providing quality chemicals and specialty products for the air

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conditioning, refrigeration, and heating markets. Learn more at NewCalgon.com

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So we're hanging out with our good friends over at New Calgon, Dave Ferrone

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and Doug Gildhaus. How are you guys doing? Good. Hey, Clefton. Well, we really appreciate you

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joining us. You know, there are a lot of things for us to talk about in the

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industry. A lot of things that are evolving and a lot of companies looking

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at how can we contribute even more than we already have. And New Calgon is a

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prime example, right? If we think about New Calgon, what are most people familiar

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with with New Calgon? Chemicals, right? A lot of great chemicals. It wasn't a

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tale just a few months ago and I'm going through looking at different assets for

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the industry and different ways to help people be prepared for new refrigerants

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and new technologies. And I found the EcoPure line from New Calgon in Atlanta.

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Wait, what? R290 and R600 with our friends at New Calgon. I need to know

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more about this. So I reached out to Dave and here we are today. So, Dave, tell us

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a little bit about how New Calgon got into the flammable refrigerant sector.

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Well, yeah, thanks, Clefton. This is a little bit outside of our normal

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wheelhouse. You know, we have a complete line of chemicals, but this is outside

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of what we normally do. And, you know, we had some wholesalers and customers who

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are, you know, wholesalers who are our primary customer here a couple of years

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ago, sitting, meeting with our executives, and one of them brought up the challenges

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they were having with sourcing R290. So that led us and our new product

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development team, led by Doug, to go ahead and start researching and finding out,

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you know, how to best support the industry. So work through our vendor

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channels, our vendor partners to develop the EcoPure line. We've got the two

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package gases, which we'll talk about here in a little bit, but also the two

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different tools, which are great options for technicians to use, you know, whether

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they're, you know, experienced or they're a seasoned veteran or, you know, not

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very seasoned veteran. You know, we've got a great option for each tech.

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If you're not currently working on systems that have highly flammable

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refrigerants, I would be prepared for that, because even the residential guys

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go, hey, really in residential? And I go, well, there are a lot of things you may

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not be aware of. Like, if you follow the SNAP policy, the EPA significant new

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alternatives program, we have the approval for using things like R290,

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even in air conditioning systems. So residential and light commercial heat

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pumps approved in 2015 for use in self-contained room air conditioning

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systems with detailed conditions. So we don't have them. I haven't seen any

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myself yet here in the United States. We've seen them abroad, but they were

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actually approved in 2019. Now commercial refrigeration, they're everywhere. We had

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Lear telling us that they're converting all their ice chest over to 290. Manitowoc

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moving their ice machines into R290. Residential, we've seen R290 and 600 for

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a decade, if we didn't already know that. So we are moving into some very new

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refrigerants. So, all right, I'm pretty excited to learn more about this and the

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resources. So that's enough of me yacking. Let's have some time with you guys.

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So, you know, I think many people are familiar with us and New Calgon and what we do, but, you

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know, we like to view ourselves as the value-added company. We've got factory

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direct sales force. We've got, we provide wholesaler training, we do road shows

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every year. We have trainings at our St. Louis facility here, three

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typically per year. We've got a great online resource with New Calgon

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University. And, you know, we feel like we have the most complete specialty

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chemical product line. So, yeah, that New Calgon University, great

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source of getting continuing education credits, really great tool for people to

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learn all about the different products we offer. And like I said, this little bit

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outside of our wheelhouse and what we normally do, but we are excited about it.

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We think it's a great way for us to support the industry as it moves into

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something that is new to many people. There's a lot of scared people out there going,

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boy, this is really scary. This is really challenging. And we go, well,

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everything is scary and challenging until we get educated about it. And then

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it just becomes standard. We've been through these transitions before. It's not really new.

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It's just we just got to be prepared. Yeah. So, you know, really, I think when we

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always talk about this, we like to start with where we've been and what, you know,

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why we're going through this period. So Doug will try to take us through a little bit of that.

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I find it interesting to talk about where we've been while we're looking towards the future.

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And what's interesting about hydrocarbons, R290, R600, they're not exactly new.

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They've been around for 100 years or more. So if you look at the turn of the century,

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we were using hydrocarbons. And the reason for that is they were simple molecules at the time.

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And so we're kind of going back. Frankly, we're making a full circle.

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And so I find that intriguing, really. If you look back to the 30s, you know,

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R12 came along and R502 thereafter, R22. And early 90s, we got into HSCs,

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been doing those, been selling obviously HSCs for 30 years.

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And we're moving away from that. There's obviously a lot of industry

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across going to new refrigerants. And it's going to be by committee.

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There's not a single refrigerant that's going to do it.

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That's exactly right.

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For smaller systems, hydrocarbons, R290, R600 have a lot of plight for lots of reasons that they will get into.

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You get into a little bit bigger systems. You're hearing a lot about the A2L refrigerants.

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Absolutely, tons of them.

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Larger CO2 and then ammonia. Again, ammonia has not been new, always been there in that regard.

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So it's natural. So it's by committee.

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So it's not a single refrigerant, but it's going to be by committee.

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So I find that intriguing. You know, you look at all the press with the phase down,

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that things are really going to hit the fan starting next year with another 30 percent reduction off 2015 baseline.

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So each country has its own, you know, its own directory on how to do that.

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But HSCs will be a little more scarce than they were this year because of the planned phase down.

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So, with that said, R290, R600, where they can play, will continue to grow.

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And so that's the reason for the discussion today.

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You know, switching gears, we're not going to go through this chart.

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What I like showing here is kind of the buckets of thought.

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And so you look at refrigerants that we're leaving.

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We're phasing down the HSCs, the R134A, 404A, 410A.

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We're starting a planned phase out. And then you'll listen to the industry.

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There's a lot of what we would call transitional refrigerants.

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Yes.

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R44A and R449 for refrigeration.

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And even though it's new, it's kind of a transitional refrigerant.

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R32, Dyken's going to be using that.

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R54B, you know, Carrier and others are looking at that as an A2L refrigerant for air conditioning.

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So they categorize that by DWP.

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And so, you know, there are 600, 700, 500, you know, DWP values.

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And so they're considered transitional.

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Now we can use the word transitional.

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It might be transitional for a long time.

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Yeah, exactly.

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So it's transitional, but long window for air conditioning.

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But you look at refrigeration, you get into, and really the topic of discussion today is R290, R600.

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They have virtually zero DWP.

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Three, and very low.

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Down there.

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So these are from an eco profile.

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They're very good.

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And from a performance profile.

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Yeah, they're good refrigerants.

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Great refrigerants.

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So there's a lot of plus side to that.

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So it's pockets of thought of, you know, there's where we are, some transitionals to be long and where they want to go.

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It's all based on a DWP 150 to 300 being max, being more of a long term play there.

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You hear a lot of terms out there.

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Certainly in recent years, A1, A2L, A3, Asprey has safety classifications for refrigerants and how they're listed.

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So the 134A, 410A, 404A, you know, those are considered A1 refrigerants.

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So they are a low toxicity, no flame propagation.

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They don't provide any flame propagation.

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You will hear a lot about the A2Ls.

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It's low flammability.

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And so there's a lot that will come out of that in recent, in coming years with the R290, R600A.

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We're talking about we call it A3.

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So it has a low toxicity, but has a higher flammability.

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And so we'll get into that here a little bit.

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So that's the thing to be aware of.

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And it's all can be tempered with education.

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Just understand what we're dealing with.

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So really the refrigerant segment is evolving, right?

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It continues to change as we go.

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So you'll see a lot of news with the HSC, HFO blends that are out there.

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And for refrigeration systems, you know, long term wise, you're looking at GWPs of 150 to 300,

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depending on the size of the equipment and our application.

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So those are long term values.

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Those are targets we're wanting to hit.

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So if you look from a long term perspective, planned mainstays, ones that are going to be here long term.

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Systems that are here for a little while.

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Exactly, exactly.

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Ammonia, industrial process, cooling, large applications, industrial carbon dioxide,

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CO2 refrigeration, trans subcritical CO2 applications.

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We're talking R290 600A for smaller systems.

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And there's some ones down the road, HSC, HFO blends that have low GWP for supermarket refrigeration.

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We'll look at as well.

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So those are all then there's some automotive applications.

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So what's interesting with air conditioning, before we get back in refrigeration with R32 or R404AP,

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those have higher than 300 GWP.

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So technically they're a transition.

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I'm not sure what that really means.

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It's a long term transition, but they have a higher 500 to 700 GWP in that regard.

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And there's going to be some areas that are already saying they're not even going to allow that.

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You know, some states, some jurisdictions, you know, we've got the technology transition rule coming through at the EPA.

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You know, all of these things could be expedited.

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And so when we send out these reports and we send out these newsletters and we put out these blogs and posts and people go,

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oh, well, yeah, yeah, I see where we're talking about doing that over the, you know, the next 13 years.

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And we go, well, you know, that is like one of the pieces of legislation.

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There are multiple layers in there, and especially depending on where you live.

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So some of this may come much, much faster than you were anticipating, because some people go, well, we'll yeah,

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we'll see this in the next year or the next five years.

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And I'll go, when's the last time you actually went to Costco or Walmart and looked at a window air conditioner?

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They're all already R32. When's the last time you looked at a pop cooler?

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Thank you. I noticed one well ago, Keenan. I think it was Matt was saying all the cases at Kroger are 290.

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You know, back when I was working, when I was a mobile engineer back at Meyer, so I was doing, you know,

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new store startups and commissionings and working on older grocery stores and a lot of our checkout lanes,

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10, almost 10 years ago, we're converting over to true R290 coolers.

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So it's not like they're new. I mean, for the last 10 years, you've been walking by R290 coolers

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and probably didn't even know it because they hadn't broke yet.

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But, you know, we're getting a decade in. So now we have to be flexible enough to be able to work on this stuff.

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Yep. Yeah, absolutely.

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So that that leads us to really the question of, you know, about what about hydrocarbons, right?

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You know, and where are we going with the new refrigerants that Doug talked about, those A3, R290, R600A?

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You know, we've got propane or isobutane. And what about them as refrigerant?

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So what, you know, what you think about when you think about a hydrocarbon as a refrigerant,

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the important thing to consider is the efficiency. So they provide great heat transfer, which is, you know,

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helps with the efficiency. So and that's specific when you compare them to the HFCs that they're replacing.

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So units that are more efficient, need less refrigerant, they use less energy to run.

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But, you know, that's really the whole name of the game here. All this place is green energy, climate change,

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legislation, all those things driving towards greener refrigerants using less energy.

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And that's that's where all this is coming from. So you mentioned that already,

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true manufacturing, Lear, Mantwalk, you've got all these companies moving over.

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So R290, R600A very commonly used as refrigerants by the OEMs out there in today's marketplace.

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So, you know, as Doug mentioned, low environmental impact, low GWP, zero ozone depleting potential.

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Really, these are these are good eco-friendly refrigerants that are out there in the marketplace now.

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Indeed. You know, but you got to consider what's different about them. As Doug mentioned, they're flammable.

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That's the thing. They're not toxic, but they are highly flammable. So they fall into that A3 category.

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You know, many of the procedures that a technician is going to use when working on a hydrocarbon system

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are very similar to the procedures they're working on other systems.

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It's that's the procedures and technical ability that they need to have is not that different.

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However, the types of tools they have are going to be different.

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OK, all right, they're going to have different types of tools with them,

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you know, that are specifically for hydrocarbons or designed for that type of refrigerant.

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So that's something to keep in mind, the procedures and the skills they need, not really that that different.

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The tools might be, though, depending on what they're doing.

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So that's important to keep in mind. So in the current guidelines,

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you know, newly produced units that are specifically designed for R290 or R600A

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can contain 150 grams of refrigerant or less.

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So that's 5.3 ounces or one third of a pound.

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That's that's the current limit that you have is 150 grams or less of these.

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Now, many systems hold significantly under that, but that's the maximum allowable charge.

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You know, this is going to be household refrigerators, freezers,

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vending machines, retail food refrigerators, freezers, ice chests, ice makers.

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There's so many things out there.

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We get on the pop station that you see at the checkout at Walgreens.

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That's that's likely going to have R290 in it.

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The little freezer cases in the middle of the aisle, all these, those might have

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have a, you know, a small R290 system in there.

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There's so many things, like you said, you walk by every day.

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You know, it's already in people's lives.

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They just don't know that they're encountering it.

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So I've been looking at different manufacturers of commercial refrigeration

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because that was my specialty.

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I worked on a lot of little junk over the years.

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And so I was very curious what the manufacturers were doing.

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And I have found multiple manufacturers that go all the way up to three door

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reach in freezers operating on R290.

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So they have a pretty significant amount of capacity

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because of the efficiency of the refrigerant.

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But yeah, three door reach in freezers absolutely have the potential

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of having R290 in them.

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Yeah, absolutely. Yeah. Like you said, I mean, it's it's already out there.

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And True Manufacturing, who's the St. Louis company that been in, you know,

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they've been doing it for years and pretty much everything they have is R290.

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It's all over the place already.

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And it's just going to keep growing as the legislation keeps expanding. Sure.

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A lot of people don't realize that we were talking about this

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before the show, you know, this year in the UK, one of the most popular

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residential systems were R290 powered mono block, basically

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water source heat pumps so that you could produce hot water,

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cold water off from a mono block outdoor unit running on R290.

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So we are going to see that moving into the United States and being voted on.

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But you have all the building code, you know, that's a long process,

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just like we're struggling with A2Ls right now.

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But we absolutely have the potential to see larger quantities of R290

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going into equipment in the future, depending on its location, its installation.

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Think about propane right now.

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How many pounds of that's not technically R290 because it's got sulfur dioxide.

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It's got odorants in it.

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But how many pounds of propane do we have sitting, you know,

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a couple of feet from our structure right now outside?

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Typically 20 plus, right? Yeah.

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In propane, because R290 is just a purified propane.

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So, you know, there will be a lot of the R290

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moving into locations that you may not have been prepared for.

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Yeah. Well, and that like we've we talked about earlier and we've mentioned,

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you know, we're we're just scratching the surface.

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You know, as the laws change and as this push for green energy and, you know, climate

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legislation, we're just scratching the surface.

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So, you know, where are we going, though?

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That's important to consider.

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You know, they have UL has approved increasing the charge limits.

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So depending on the types of equipment that it's filling in.

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So what we're at now is the 150 grams or less.

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What we're eventually going to go to is a maximum of 300 to 500,

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depending on the type of appliance that we're looking at.

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So you're going to have a maximum charge of 300 grams on closed appliances,

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like a walk in or something like that, up to 500 grams on a open appliance.

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So, you know, we're going to see that that charge limit dramatically increase,

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which is going to open up more applications for different types of equipment to have this in it.

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So those changes are in process.

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We think, you know, here in the horizon, very near future,

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we're going to have started to see more of that design out there.

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Dave, Doug, thank you guys so much.

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All right. Well, thanks, everyone.

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Thank you. We'll see you all next week on Did You Know?

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The ESCO Age Fact Show.

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Everyone come back and watch these on YouTube and on the website.

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Tell everyone about these.

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It's education for you.

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See you all.

